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Surface ConditioningUnitized           63







                                                                Layered sheets of nonwoven abrasives are compressed in
                                                                resins, forming a dense slab, from which smaller diame-
                                                                ter wheels are produced . The density of unitized wheels
                                                                allows controlled cutting, cleaning and polishing action
                                                                for tighter tolerances .



                Understanding Material Grades

              Wheel Density    Wheel density also translates to   2                                           8
                               flexibility and conformity . Lower   Softer, more conformable  Harder, more durable
                               densities will not alter workpiece ge-            Light Deburring/
                               ometry, whereas higher densities will   Masking/Finishing  Cleaning/Finishing  Heavy Deburring
                               work and remove material faster .



              Grain Type       Aluminum oxide grains are dens-
                               er, allowing higher pressure, and
                               recommended for softer ferrous or   A                                          S
                               non-ferrous materials . Silicon car-  Durable, long lasting  Sharper, finer scratch pattern
                               bide grains are harder and sharper,   Aluminum Oxide                Silicon Carbide
                               yet brittle and used with lighter
                               pressure on harder materials, like
                               stainless or titanium .


              Grain Size       The abrasive grain size used in
                               each wheel controls the depth and   Coarse           Medium                  Fine
                               refinement of the scratch . Due to   (60-80)         (100-150)          (180-220)
                               the nonwoven construction, unitized
                               products will usually finish 2-3 grits   Faster cut, rougher finish  Reduced cut rate, finer finish
                               finer than the grain size .





                                                                    Performance     2       4       6       8
                                                                       Cut
                                                                       Life
                                                                      Finish
                                                                     Flexibility
                                                                     Pressure
                                                                     Density


















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