Page 2 - Tungaloy Catalog

Notes to Users of this Catalog
WORLDWIDE NETWORK

n This catalog is an introduction to Tungaloy Cutting Tools.
n Specifications and stock status described in this catalog are subject to change without prior notice.
n Units used in the catalog conform to ISO standards in principle. Tungaloy Corporation (Japan) Kyusyu plant (Japan)
Head office Products: PCBN and PCD tools
11-1 Yoshima-Kogyodanchi Nirasaki plant (Japan)
nStock status symbols nOrdering information Iwaki-city, Fukushima, 970-1144 Japan Products: Cutting tools
Phone: +81-246-36-8501 Fax: +81-246-36-8542
Friction Material (TUNGFRIC)

www.tungaloy.co.jp
: Stocked items l When ordering, specify the Cat. No., grade and quantity. Iwaki plant (Japan) Wear resistant tools
Civil Engineering tools

: Japan Stocked (Example for TAC inserts)
: Discontinued CNMG432-TM T9125, 10 pcs. Products: Cutting tools Yamato plant (Japan)
l TAC toolholders and TAC mills are shipped without inserts. Nagoya plant (Japan) Products: Cutting tools
Inserts must be ordered separately.
No symbol: Not stocked l For special grades or products, please contact your Products: Cutting tools
Tungaloy sales representative or Tungaloy America.
Tungaloy America, Inc.
Note: The products described in this catalog are as of July 2015 . 3726 N Ventura Drive, Arlington Heights, IL 60004, U.S.A.
Phone: +1-888-554-8394 Fax: +1-888-554-8392
www.tungaloyamerica.com
nConstitution of Tungaloy Cutting Tool Catalog Tungaloy Canada
In this catalog, products are described by machining types such as TAC turning inserts, TAC turning toolholders, threading 432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada
tools and drilling tools. Users can select optimum tools by using the following searching methods. Phone: +1-519-758-5779 Fax: +1-519-758-5791
lSearching from the numerical / alphabetical index (Chapter 15) www.tungaloy.co.jp/ca
Catalog numbers of products and parts are listed in numerical and alphabetical order in Chapter 15. When searching the
product of known Cat. No., use this index.

lSearching from the classification of tools lSearching from the tool list in each chapter
When searching the product from the tool type, open Search from the tool list.
the title page of the chapter of the tool type.
For example, when searching the TAC boring tool:
List of StreamJetBar & DoMiniBore
Guidance A wide range of styles & size applicable for a variety of tooling
 Designation system for TAC internal toolholders .............................. 5–2 1 Positive type Shank Shank Minimum bore diameter (mm) Can search from
 Outline of new TAC boring toolholder, “DoMiniBore” ........................ 5–4 Style type diameter 0 10 20 30 40 50
 Outline of new TAC boring toolholder, “StreamJetBar” .................... 5–6 2 SEXPR/L 5-28 ø4.5 ø7
 Clamping mechanism and features of TAC boring toolholders ......... 5–9 Boring & internal facing Steel ø4 ~ ø8
 “Stream Jet Bars” overview .............................................................. 5–10 Insert type: EP Carbide ø4 ~ ø8 ø4.5 ø7 machining type, tool
 Machining method of internal spherical surface ............................... 5–26
3 SCLCR/L 5-12 Steel ø4 ~ ø25 ø5 ø27
Boring & internal facing Carbide ø4 ~ ø25 ø5 ø27 diameter etc.
Insert type: CC
4

5 TAC Internal Toolholders 5 6 Select the chapter of TAC 5 Boring 5-21 Carbide ø5 ~ ø8 ø6 ø8 ø34
5-27
ø5 ~ ø8
Steel
ø6 ø8
SWUBR/L
Insert type:WB
STUPR/L
ø8
ø7 ~ ø32
Steel
boring tools.
Boring
ø7 ~ ø25
ø8
ø27
Carbide
Insert type: TP
STFPR/L
Steel
Products 7 TAC Internal Toolholders Blind hole Boring 5-20 Carbide ø8 ~ ø25 ø10 ø27
ø8 ~ ø20
ø10 ø22
Insert type: TP
SCLPR/L
5-14
Steel
 “Stream Jet Bar” 5–12 Boring & internal facing Carbide ø8 ~ ø25 ø10 ø20 ø27
ø10
 SCLCR/L type (CC inserts) Boring & internal facing .......................................... Insert type: CP
ø8 ~ ø16
 SCLPR/L type (CP inserts) Boring & internal facing .......................................... 5–14 8
 SDQCR/L • SDUCR/L type (DC inserts Boring & internal profi ling ....................................... 5–16 5–17
 SDZCR/L type (DC inserts) Internal retracting .................................................. STFCR/L 5-19 Steel ø8 ~ ø25 ø10 ø27
 SSKPR/L type (SP inserts) Through boring ....................................................... 5–18
 STFCR/L type (TC inserts) Blind hole boring ................................................... 5–19 Blind hole Boring ø8 ~ ø25
 STFPR/L type (TP inserts) Blind hole boring ................................................... 5–20 9 Insert type: TC Carbide ø10 ø27
 STUPR/L type (TP inserts) Boring ..................................................................... 5–21
 SVQBR/L • SVUBR/L type (VB inserts) Boring & internal profi ling ....................................... 5–22
 SVZBR/L type (VB inserts) Internal retracting .................................................. 5–23 5–23 SSKPR/L 5-18 ø20 ø31
 SVJBR/L type (VB inserts) Internal sphere cutting ........................................... Steel ø16 ~ ø25
 SVQCR/L • SVUCR/L type (VC inserts) Boring & internal profi ling ...................................... 5–24 Through boring
 SVZCR/L type (VC inserts) Internal retracting .................................................. 5–25 5–25 10 Select the page of the Insert type: SP
(VC inserts)
 SVJCR/L type (WB inserts) Boring ..................................................................... 5–27
Internal sphere cutting ...........................................
 SWUBR/L type
 SEZPR/L type (EP inserts) Internal retracting .................................................. 5–28 SDUCR/L 5-16 Steel ø10 ~ ø25 ø13 ø32
 SEXPR/L type (EP inserts) Boring & internal facing .......................................... 5–28 5–30 30˚ Boring & internal profi ling Carbide
 SYQBR/L type (YW inserts) Internal undercut & profi ling ................................... 11 ø10 ~ ø20 ø13 ø27
 SYUBR/L type (YW inserts) Boring & internal profi ling ...................................... 5–30 Insert type: DC
 “DoMiniBore” product being searched. ø12 ~ ø40
 SWLXR/L type (WX inserts) Boring & internal facing .......................................... 5–31 50˚ SVUCR/L 5-24 Steel ø16
 SDXXR/L type (DX inserts) Boring & internal profi ling ...................................... 5–31
 SDZXR/Ltype (DX inserts) Internal retracting .................................................. 5–32 12 Boring & internal profi ling Carbide ø12 ~ ø25 ø18 ø32 ø50
 “Stream Jet Bar” Insert type: VC
 PCLNR/L type (CN inserts) Boring & internal facing ........................................... 5–34 5–35 50˚ SVUBR/L 5-22 Steel ø16 ~ ø25 ø20 ø32
 PDUNR/L type (DN inserts) Internal profi ling .....................................................
 PDZNR/L type (DN inserts) Internal retracting ................................................... 5–35 13 Boring & internal profi ling Carbide ø16 ~ ø25
 PSKNR/L type (SN inserts) Through boring ........................................................ 5–36 5–37 Insert type: VB ø24.5 ø34
 PTFNR/L • PTUNR/L type (TN inserts) Boring ......................................................................
 PVUNR/L type (VN inserts) Boring & internal profi ling ........................................ 5–38
 PWLNR/L type (WN inserts) Boring & facing ........................................................ 5–39 Steel ø10~ ø25
 “Turning A” 14 15.5˚ SDQCR/L 5-16 ø10~ ø20 ø13 ø30
Boring & internal profi ling Carbide
 ACLNR/L type (CN inserts) Boring & internal facing ......................................... 5–40 ø13 ø25
 ADUNR/L type (DN inserts) Boring & internal facing ......................................... 5–41 5–42 Insert type: DC
 ASKNR/L type (SN inserts) Through boring ...................................................... 5–43 SVQCR/L 5-24 Steel ø10~ ø40 ø13.5
Blind hole boring ...................................................
(TN inserts)
 ATFNR/L type
 AVUNR/L type (VN inserts) Boring & internal profi ling ....................................... 5–44 15
 AWLNR/L type (WN inserts) Boring & internal facing ......................................... 5–45 25.5˚ Boring & internal profi ling Carbide ø10~ ø16 ø13.5 ø21.5 ø50
 “TurnTec” Insert type: VC
 TLANR/L type (LNMX inserts) Boring & internal facing .......................................... 5–46
Steel
5-22
SVQBR/L
 General purpose 16 25.5˚ Boring & internal profi ling Carbide ø12 ~ ø25 ø17 ø30.5
 TAC boring toolholders (TP, TN inserts) Boring / blind hole boring ....................................... 5–48 ø12 ~ ø25
 TAC boring toolholders (TP, TN inserts) Boring ..................................................................... 5–51 Insert type: VB ø17 ø30.5
 TAC boring toolholders (WB inserts) Boring ..................................................................... 5–54
 TAC boring toolholders (C inserts) Boring / internal facing ........................................... 5–55
 TAC boring toolholders (WN inserts) Boring / internal facing ........................................... 5–58 SDZCR/L 5-17 Steel ø12 ~ ø25 ø14 ø25 Tungaloy Cutting Tool (Shanghai) Co.,Ltd.
 TAC boring toolholders (EP, SP inserts) Boring / internal facing ........................................... 5–59 30˚ Internal retracting
 TAC boring toolholders (SN inserts) Boring / through boring .......................................... 5–59 Carbide ø12 ~ ø16 ø18 ø22
 TAC boring toolholders (DC, DN inserts) Boring / internal profi ling ........................................ 5–62 Insert type: DC
 TAC boring toolholders (VB, VC inserts) Boring / internal profi ling ........................................ 5–65
 TAC boring toolholders (DC, DN inserts) Boring / internal retracting ...................................... 5–67 SVZCR/L 5-25 Steel ø12 ø16
 Sleeves ................................................................................................................................................................... 5–68 50˚ Internal retracting
Insert type: VC
5–10 Rm No 401 No.88 Zhabei, Jiangchang No.3 Rd
Shanghai 200436, China
lBasic Constitution of Tungaloy Cutting Tool Catalog Phone: +86-21-3632-1880 Fax: +86-21-3621-1918
www.tungaloy.co.jp/tcts
TEN / EEN type Diameter 70° TEN / EEN type
Series name, features, ø32 ~ 160 mm Highly productive face milling of various Tungaloy Korea Co., Ltd
Stainless
6.4mm
Cast Iron
Air Hole
Steel
Non-ferrous
tool diameters and Face Milling TEN09 øDb a ød Rake angle: A.R. 6° R.R. 2° ~ 10° Inserts A T A T A T #1312, Byucksan Digital Valley 5-cha
work materials
applications are b R Lf øD1 øDc øDs Fig. 1 MJ (General) 3.8 Fig. 2 W (Wiper) Fig. 3 AJ (For Aluminium) Beotkkot-ro 244, Geumcheon-gu
R0.8
1.4
R0.8
R0.8
1.4
70˚ 70˚ Stock
indicated. Fig. A øDc øD1 ap ap Lf L R s Cat. No. Accuracy Honing AH725 AH120 AH140 T3130 T1115 NS740 TH10 A T 153-788 Seoul, Korea

Coated grades
Cermet Carbide Dimensions (mm) Shape
EEN09
Max. ap: 6.4 mm Fig. B PNCU0905GNER-MJ C with       12.2 5.9 Fig. 1
PNCU0905GNER-W C with  12.2 5.9 Fig. 2
TEN09 (Fig. A: bore type) PNCU0905GNFR-AJ C without  12.2 6.3 Fig. 3
R
Pitch Cat. No. Stock Inserts No. of ØDc ØD1 ØDb Dimensions (mm) Lf b a Weight (kg) Air hole Center bolt Mounting Bore Type Components  : Stocked items. Phone: +82-2-2621-6161 Fax: +82-2-6393-8952

details
Ød

TEN09R050M22.0-03  3 50 56 41 22 20 40 6 10 0.3 with CM10x30H Description Replacement Parts Cat. No.
TEN09R063M22.0-04  4 63 69 41 22 20 40 6 10 0.5 with CM10x30H 9-197A Applicable cutter TEN09R... *TEN09R... www.tungaloy.co.jp/kr
Coarse TEN09R080M25.4-04    4 5 6 100 125 80 106 131 86 46 60 80 31.75 25.4 38.1 26 32 38 50 50 63 6 8 10 9.5 12.7 15.9 0.9 1.3 2.6 with with with TMBA-M16H Clamping screw BT15S CSTR-4L100 BT15M
CM12x30H
Wrench
TEN09R100M31.7-05
Torx bit
H-TBS
*TEN09R125M38.1-06
Grip
TMBA-M20H 9-197B
Mono block type
*TEN09R160M50.8-07  7 160 166 100 50.8 46 63 11 19 4.4 without - substitution wrench T-15D
TEN09R050M22.0-04  4 50 56 41 22 20 40 6 10 0.3 with CM10x30H
TEN09R063M22.0-06  6 63 69 41 22 20 40 6 10 0.5 with CM10x30H 9-197A Standard cutting conditions Tungaloy Australia Pty Ltd
Close TEN09R080M25.4-07   7 8 100 80 106 86 46 60 31.75 25.4 26 32 50 50 6 8 9.5 12.7 0.9 1.3 with with TMBA-M16H Work materials Hardness Selection criteria Recommended Cutting speed Feed per tooth
CM12x30H
grade
HB
TEN09R100M31.7-08
Vc (m/min)
fz (mm/t)
9 *TEN09R125M38.1-10    10 12 6 125 160 50 131 166 56 100 80 41 38.1 50.8 22 38 46 20 63 63 40 10 11 6 15.9 19 10 2.7 4.6 without with with TMBA-M20H 9-197B Low carbon steels ~ 200 First choice AH725 100 - 250 0.1 - 0.6 9 Chapter No. PO Box 2232
Priority on impact
*TEN09R160M50.8-12
AH140
-
80 - 180
resistance
(S15C, SS400 etc.)
TEN09R050M22.0-06
T3130
Priority on wear
120 - 250
CM10x30H
0.3
resistance
TAC Mills Extra close TEN09R063M22.0-08    8 10 12 100 63 80 106 69 86 41 46 60 31.75 22 25.4 20 26 32 40 50 50 6 6 8 9.5 12.7 10 0.5 0.9 1.4 with with with TMBA-M16H 9-197A High carbon steels 200 ~ 300 Priority on surface quality NS740 100 - 250 0.1 - 0.5 TAC Mills Rowville, Victoria, 3178, Australia Tungaloy de Mexico S.A.
CM10x30H
TEN09R080M25.4-10
100 - 230
AH725
First choice
CM12x30H
0.1 - 0.5
80 - 180
Priority on impact
AH140
TEN09R100M31.7-12
resistance
120 - 250
Priority on wear
T3130
(S45C, S55C etc.)
TEN09R125M38.1-16
resistance
-
TEN09R160M50.8-20   16 20 125 160 131 166 100 80 38.1 50.8 38 46 63 63 10 11 15.9 19 2.9 4.9 without with TMBA-M20H 9-197B Priority on surface quality NS740 100 - 250 0.1 - 0.4
AH725
100 - 230
First choice
Phone: +61-3-9755-8147 Fax: +61-3-9755-6070
*See next page: Replacement parts Alloyed steels Priority on impact AH140 80 - 150 0.1 - 0.5
resistance
resistance
EEN09 (Fig. B: shank type) (SCM440, SCr415 etc.) 150 ~ 300 Priority on wear T3130 120 - 250 C Los Arellano 113, Parque Industrial Siglo XXI
Priority on surface quality NS740 100 - 250 0.1 - 0.4
Dimensions (mm) Parts
No. of
Cat. No. Stock Inserts ØDc ØD1 ØDs Rs Lf L Weight Air hole Clamping Wrench First choice AH725 100 - 180 www.tungaloy.co.jp/au
(kg) screw (Substitution) Tool steels (SK, SKH etc.) ~ 300 Priority on impact AH140 80 - 120 0.1 - 0.5 Aguascalientes, AGS, Mexico 20290

EEN09R032M32.0-03  3 32 38 32 80 35 115 0.7 with resistance T3130 100 - 180
Priority on wear
EEN09R040M32.0-04  4 40 46 32 80 35 115 0.7 with T-15DB Stainless steels (SUS304, SUS316 etc.) - First choice AH140 90 - 180 0.1 - 0.45
resistance
EEN09R050M32.0-04  4 50 56 32 80 40 120 0.9 with CSTR-4L100 (T-15D) Grey cast irons (FC250, FC300 etc.) - First choice AH120 140 - 250 0.1 - 0.6 Phone: +52-449-929-5410 Fax: +52-449-929-5411
EEN09R063M32.0-06  6 63 69 32 80 40 120 1.0 with Priority on wear T1115 150 - 280
resistance
EEN09R080M32.0-07  7 80 86 32 80 40 120 1.3 with Ductile cast irons (FCD400 etc.) - First choice AH120 100 - 200 0.1 - 0.6 PT. Tungaloy Indonesia
Priority on wear
resistance T1115 120 - 220
Aluminium alloys (Si < 13%) www.tungaloy.co.jp/mx
Aluminium alloys (Si ≥ 13%) - First choice TH10 500 - 1500 0.1 - 0.5
Notes: reduced below the recommended value shown in the above table.
· Remove excessive chip accumulation with an air blast. · Cutting conditions are limited by machine power, workpiece rigidity, and
· When chips stick to the cutting edges (aluminium machining), use a water spindle output. When the cutting width, depth or overhang length is large, Kompleks Grand Wisata Block AA-10, No.3-5 Cibitung
set Vc and fz to the lower recommended values and check the machine
soluble coolant.
· When cutting an interrupted surface or a casting skin, the feed (fz) should be power and vibration.
Bekasi 17510, Indonesia Tungaloy do Brasil Comércio de
_  : Stocked items. Phone: +62-21-8261-5808 Fax: +62-21-8261-5809
Chapter No. Page No. 9–46 Relating Technical Reference 9–47 www.tungaloy.co.jp/id Ferramentas de Corte Ltda.
(15-1)
pages
Rua dos Sabias N.104
Shows the relating pages. 13280-000 Vinhedo, São Paulo, Brazil
Phone: +55-19-38262757 Fax: +55-19-38262757
www.tungaloybrasil.com.br