Page 551 - Tungaloy Catalog
P. 551

Practical examples

                      Workpiece type                      Shaft                                    Shaft
                        Toolholder                     JSDJ2XR082                               JSWL2R082
                          Insert                   DXGU070301ML-JSS                         WXGU040302ML-JSS
                                                    DXGU220ML-JSS
                                                                                            WXGU220.5ML-JSS
                          Grade                          AH725                                    AH725
                                                          304                                     1045


                    Workpiece material
                                           ø0.4"                         ø0.2"     ø0.252"                            ø0.205"

                                                            0
                                                            0.8".8"                                      0.669"
                      Cutting speed  : Vc (sfm)  361 - 492 (External), 33 - 330 (Facing)     217 - 263 (External)
                      Feed     : f (ipr)        0.002 (External), 0.002(Facing)                0.006 (External)
                    Cutting conditions  Depth of cut  : ap (in)  0.016 (External, facing)       0.0 (External)
                      Machining                      External・Facing                              External
                      Coolant              7000            Wet 1.3 times             7000          Wet  3 times


                                          Number of pieces (pcs / corner)  4000  DoMiniTurn   Number of pieces (pcs / insert)  4000  One double sided
                                                                                                         higher
                                                                longer
                                           5000
                                                                                     5000
                          Results          6000                tool life!            6000             efficiency!
                                                               demonstrates
                                                                                                         DoMiniTurn insert can
                                                                                     3000
                                                               excellent chip control.
                                           3000
                                                                                                         machine 3 times the
                                                               The tool life of AH725
                                                                                                         number of parts due
                                           2000
                                                                                     2000
                                                               longer, due to it's high
                                                                                                         and twice the amount
                                           1000
                                                               wear resistance.
                                                                                                         of cutting edges per
                                             0
                                                                                                         insert. Cost per edge is
                                                        Competitor grade is 1.3 times   1000 0  Competitor  to its superior tool life   8
                                                                                                         reduced significantly.
                      Workpiece type                      Shaft
                        Toolholder                    JSDJ2XR082
                          Insert                    DXGU070302L-TS
                                                     DXGU220.5L-TS
                          Grade                          AH725
                                                       Alloy steels                                                            J series · External Turning
                    Workpiece material
                                                                     ø0.5"
                                                       1"
                     Cutting speed  : Vc (sfm)         295 (External)
                     Feed      : f (ipr)              0.001 (External)
                    Cutting conditions  Depth of cut  : ap (in)  0.020 (External)
                     Machining                           External
                     Coolant                               Wet Twice the
                                           Number of pieces (pcs / insert)  1000  DoMiniTurn can

                                                                parts
                                           2000
                         Results           2500              number of
                                           1500
                                                               machine twice
                                                               the number of
                                            500
                                                               one double sided 4
                                                               cornered insert.
                                             0
                                                        Competitor workpieces with




                                                             Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
                                                                           Cutting conditions  Relating  Parts            8–25
                                                                              (8-3)      pages       (14-1~)
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