Page 417 - Ceratizit Catalog
P. 417

MaxiMill HFC system
                                                                                                                   B90
                                                                                             Customer benefit




        Minimum vibration


        The light cutting geometry and the very positive angle allow
        for reduced vibration of the milling system. The cutting forces
        are mainly in axial direction. Even with long tool overhangs the
        stress on the machine spindle is minimised.



                                                             Systems for high feed rates with approach angle k  = 15°
                                                                                                     r
                                                             The axial forces produced are directed towards the machine
                                                             spindle:


                                                             F  << F a
                                                               r

                                                             F  = axial force on the spindle
                                                               a
                                                             F  = radial force on the spindle
                                                               r
                                                             F  = resulting force on the spindle
                                                               res



                                          F res









                                                              ○ Small approach angle k
                                                                                  r
                                                                k r  between 15 and 20°!
                                  h  ≈ f  x sin k r
                                    m
                                        z
                                                              ○ Low to mediume chip thickness h m
                              v f
                                          h m                   The smaller the approach angle, the lower the medium chip thickness.

                                            k r
                         f z                                  ○ High feed rate per tooth f z
                                                                In order to reach a regular medium chip thickness, the feed rate per tooth
                                                               has to be increased.






        Thanks to the small approach angle reducing chip thickness, high feed per tooth and high metal removal rates are
        possible, even with small depths of cut.






                                                                                                                     Milling / Face milling
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