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ER Toolholders




        42    High Precision Toolholding Solutions


              CONCENTRICITY = TOOL LIFE


              Improve your systems performance and tool life by combining high
              performance collet chucks and high performance collets. Upgrade

              today for higher performance and operational cost savings!






                                                   Technical Features

                                                      ƒ Gage tolerance of a Class AA 5 micron collet is .0002” (.005mm) runout at
                                                      distance to the ISO 15488, measured as TIR

                                                      ƒ    Measured in gage with AT2 taper and maximum 1 micron runout of taper

                                                   Collet Diameter  Length at measurement  Class 1  Class 2  Parlec Class AA (5 Micron)
                                                   .039 - .063(1-1.6)  .098 (2.5)  .0006 (.015)  .0004 (.010)  .0002 (.005)
                                                   .063 - .118(1.6 - 3)  .393 (10)
                                                   .118 –.280 (3 – 7)  .630 (20)
                                                   .280 - .394 (7-10)  .984 (25)
                                                   .394 - .708 (10-18)  1.57 (40)  .0008 (.020)  .0006 (.015)
                                                   .708 - 1.08 (18-26)  1.97 (50)
                                                   1.08 – 1.18 (26-30)  2.36 (60)  .0010 (.025)  .0008 (.020)
                                                         *Reference ISO 15488




                                                                               Total Cost of Poor Runout
               Tool Life Prediction of Carbide Tools                           TOOLING COST


                                              TOOL LIFE                        Utilizing Standard Production System
                    Tool Life in %                                                              Per Cutting Tool  TOTAL
                         200
                                                                                Pieces               250    3000
                         180
                                                                                Cost of Drill       $100   $1200
                         160
                         140                                                    Standard Collet Cost  $32    $32
                         120                                                    Total Cost                 $1232
                         100
                         80                                                    Utilizing Grade AA Performance System
                         60                                                                     Per Cutting Tool  TOTAL
                         40
                                                                                Pieces               681    3000
                         20
                                                                                Cost of Drill       $100    $500
                          0
               System Runout in µm  6  8  10    12    14    16    20    25      Grade AA Collet Cost  $60    $60
             System Runout in inches  .0002”  .00039”  .00055”    .00079”
                                                                                Total Cost                  $560

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