Page 390 - Tungaloy Catalog
P. 390

Cutting performance


             Chip control

          Unique chipbreaker provides excellent chip control in various conditions !


            Cutting  condition  Carbon steels (1045 SAE)  Stainless steels (304)
                                                          Feed: f (ipr)
                           Feed: f (ipr)
               0.004  0.006  0.008  0.010  0.012  0.004  0.006  0.008  0.010
              Good                             Good



                                                                                  Insert     : DGM4-030
                                                                                  Toolholder : CTER16-4T25
                                         With
             Competitor A                                                         Feed       : f = 0.004 - 0.012 ipr
    6         Unstable                  vibration  Unstable                       Groove width : W = 0.157"
                                                                                  Cutting speed: Vc = 330 sfm
                                                                                             : Wet
                                                                                  Coolant
      Parting and Grooving Tools  AH725       T9125  NEW                          NS9530  NEW
             Grades








                                                                                                           Steel
                                                                         Steel
                          Steel Stainless Superalloys
          ・  Recommended grade for general
            purpose machining               ・  Suitable grade for steel machining   ・  Advanced cermet grade for finish
                                                                                 cutting of steel
                                              at high speed
          ・  Newly developed coating with well   ・  New CVD coating and substrate   ・  Innovative grade with incredible
            controlled crystal structure and   deliver an outstanding balance of   fracture and high wear resistance
            fracture resistance               wear and chipping resistance
          ・  Improved adhesion strength
            GH130                              AH905  NEW                         TH10
                                                                                                         Non-ferrous
                                                                               ・  Recommended grade for non-
                                                                                 ferrous alloy cutting
                     Steel Stainless Cast Iron  Superalloys             Superalloys
          ・  Recommended grade for          ・  Remarkable grade for machining of   BX360      NEW
           interrupted machining              heat resistant alloy             ・  Suitable grade for hardened
          ・  TiCNO PVD coating layer with high   ・  Exclusive coating layer improves     steel machining  Materials
                                                                                                            Hard
           wear resistance                    adhesion strength and wear       ・  Ideal balance of wear and chipping
          ・  High hardness and wear resistance  resistance                       resistance due to the optimum CBN
                                                                                 content and grain size
                     Substrate       Coating layer
           Grade  Specific           Main    Thickness                         Features
                  gravity  Hardness  Composition  (μm)
          AH725    14.4   91.5 HRA  (Ti,AI)N    2   PVD coated "Flash-coating" fine grain cemented carbide
     NEW  T9125    13.7  90.0 HRA TiCN + Al2O3  16  This versatile grade dramatically improves chipping resistance
     NEW  NS9530   6.8   91.7 HRA     -         -   Versatile cermet grade with incredible fracture and wear resistance
          GH130    14.1  89.5 HRA   TiCNO       3     Superior resistance to chipping and fracture. Excels in interrupted cutting
     NEW  AH905    15.0  93.0 HRA   (AI,Ti)N   1.5  Excels in both cutting edge sharpness and wear resistance
           TH10    14.7  92.0 HRA     -         -   Carbide grade with excellent wear resistance and toughness
                          3200 -
     NEW  BX360     -     3400 Hv     -         -   CBN grade with exceptional balance of wear and chipping resistance





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