Page 821 - Tungaloy Catalog
P. 821

Large diameter drilling






                                                                          11-18         Applicable work materials
                                                                                                               Steel  Stainless
                            TDSU
                                                                         Structure supply method Coating  Helix angle  Shank  Point angle
                                                                                  Coolant
                                                                         Indexable  External  s    ー     Same as drill   ー
                                                                                                           dia.
                                                                            Hole depth     Drill diameter  Approximate accuracy
                                                                             2x, 3x, 4x     .812 ~ 2.000   Roughness RA125

                                                                            Excellent wear resistance of AH9030
                     Featureses
                     Featur                                                   .016
                     The only drill available with 6 cornered inserts         .012                      Competitor B
                     - 6 cornered insert provides economical advantage.            Competitor A
                     - Only one type of insert is required for peripheral and central edge.  Corner wear width  on peripheral edge   Vc (mm)  .0008
                     - Enhanced corner shape on central insert edge allows incredible
                        fracture resistance.                                 .0004
                     - Newly designed insert pocket prevents incorrect insert clamping                  AH9030 offers
                                                                               0                        superior to wear
                                                                                         .393
                                                                                               .590
                     New PVD coated AH9030 grade with                              .196  Machining length (m)  .787 resistance against
                                                                                                        competitors.
                     PremiumTec
                                                                            Drill   : TDSU1125-03  Feed  :  f = .003”/rev
                     - Special surface technology “PremiumTec” is applied   Insert  : WWMU08X408R-DJ Hole diameter : 1.125"
                                                                            Grade
                                                                                    : AH9030
                                                                                                Hole depth
                                                                                                        : H = 3.30”
                     - Significantly improved adhesion and chipping resistance  Work material  : S55C / C55  Machine  : Horizontal M/C, CAT40
                     - DJ chipbreaker can be applied for improved versatility and   Cutting speed : Vc = 350 SFM  Coolant  : Wet (Internal supply)
                       reduced cutting forces
                                                                           Applicable work materials
                                                                  11-39                            Steel  Stainless Cast lron Non-ferrous
                            TDBU                                                                                             11
                                                                                  Coolant
                                                                         Structure supply method Coating  Helix angle  Shank  Point angle
                                                                         Indexable  External  s    ー     Same drill dia.  ー
                                                                            Hole depth     Drill diameter  Approximate accuracy
                                                                               2.5x         2.25 ~ 3.157      (RA) 125         Drilling Tools
                                                                          Chip control
                                                                          Chips are well controlled and shortened.
                                                                         Tool   ø57 (without setting plate)
                     Features                                           ø c (mm)                      ø62 (with setting plate)
                                                                         diameter
                                                                         Feed
                                                                        f (mm/rev)   0.08  0.13       0.08        0.13
                     Adjustable large diameter drill with cartridge
                     - Drill diameter can be adjusted by changing setting plates.  SCM440
                     - The same inserts as the TungdrillTwisted or the TungSixDrill
                     can be used.
                       This simplifies inventory control.
                     - By exchanging cartridges, the drill body maintains a   S45C
                       long tool life even if the insert seat is damaged.
                                                                                                                      50 mm
                     Highly rigid body and optimized insert position      No chip control difference with or without setting plates.
                                                                          This ensures stable machining in each diameter range.
                     - Provides well balanced cutting forces and stable machining
                       conditions for highly accurate hole making.          Drill  : TDBU2461-2579-2.5  Cutting speed : Vc = 410 SFM
                     - Creates small chips and allows excellent chip evacuation.  Insert  : XPMT08T308R-DJ  Hole depth  : H = 2.75"
                                                                            Grade  : AH725     Coolant  : Wet (Intrenal)
                                                                            Machine : Vertical M/C, CAT50





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