Page 215 - Tungaloy Catalog

Super lightweight, all PCD-tipped TAC Mills
DPD09∙EDPD09
Replacement parts

Part Cat. No.
DPD09100R~
No. Description EDPD09063R EDPD09080R DPD09160R
r Lock EDPD09063RB EDPD09080RB DPD09100RB~
HELI-SERT
DPD09160RB
e Fine adjusting a Insert locking wedge FW-304R-T FW-304R-T FW-304R-T
screw FDS-8SST FDS-8ST-18 FDS-8ST-18
Insert b Wedge fastening screw 3
w Wedge fastening c Fine adjusting screws AJM5 AJM5 AJM5
screw
q Insert locking d Lock HELI-SERT LM5-0.8 × 1DNS LM5-0.8 × 1DNS LM5-0.8 × 1DNS
wedge
Cutter mounting screw - CM12 × 30H TMBA-M12H
Wrench for locking insert T-27T T-27T T-27T
Wrench for fine adjusting T-7F T-7F T-7F PCD and PCBN Tools

Standard Cutting Conditions
Cutting speed Feed per tooth Notes:
Work materials Insert grade Figure (1) When requiring improved surface finish,
vc (SFM) fz (in/t)
Aluminum alloy castings & 1640 ~ 13,120 use the wiper insert together with regular
inserts (Fig2).
die castings (Si < 13%) (2) When requiring reduced burr occurrence,
Aluminum alloy castings & use the deburring inserts together with
die castings (Si ≥ 13%) DX140 Fig.1 650 ~ 1640 .002 ~ .008 regular inserts (Fig.3)
Rolled aluminum alloys 1640 ~ 13,120 (3) When using the cutter at speeds over
4920 SFM, use an arbor or toolholder well
Copper alloys 650 ~ 1640 balanced to within G16.
(4) Wet cutting, using a water soluble cutting
fluid, is recommended.
(5) When the length to diameter overhang
ratio of the tool (L/D) exceeds 3, reduce
cutting speed and feed to 70 to 80% of
the values given in the table.

How to put insert together

For general Accuracy of machining Burr reduction priority
surface priority
General insert
YDEN0905PDFR-D

Applicable insert Deburring Wiper Insert YDEN0905PDFR-WD All general 1 or 2 wiper inserts in General insert: Deburring
Wiper insert

-
-
YDEN0905PDFR-BD
-
-
Number of Inserts by type
wiper insert = 1 : 1
cutter body
General insert F: Height from cutting edge R General insert F: Height from cutting edge R General insert F: Height from cutting edge
Specification of insert setting
Wiper insert 0.05 Wiper insert for
burr reduction
øD: Cutter diameter 0.2
øD: Cutter diameter øD: Cutter diameter
Accuracy of machining surface (roughness and undulation) n s
Burr of machining surface n s
Note: :First choice s : Second choice
n : Not Applicable

 : Stocked items.
 : Stocked in Japan
Most unmarked items are available on a RFQ basis, contact your sales rep for more information.

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