Page 219 - Tungaloy Catalog
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TAC Mills for large depth of cut
                  THF5400IA                                                                                   45°
                                                                                                               6mm
                                                                                                                     Non-ferrous
                                                                              For large depth milling of aluminum alloys and
                                                                                                        non-ferrous metals
                  Face Milling  Chamfering
                                                                                   ød              Rake angle: A.R.  17°    R.R.  5°
                                                                                    a
                                                                                            b
                                                                                                     R
                                                                                                       Lf
                                                                                                     8.0
                                                                                                                              3

                                                                                   øDc         45º
                                                        Maximum depth of
                                                        cut : .236 in              øD1                   Right hand (R) shown.
                                     Stock                        Dimensions (mm)                   Weight      Mounting
                        Cat. No.            No. of
                                     R   L  inserts    øDc   øD1   ød     R     Lf    b     a        (kg)        details
                     THF5403R/LIA            3     80     98     25.4     26    50    6    9.5       1.2                       PCD and PCBN Tools
                     THF5404R/LIA            4     100    117    31.75    32          8    .500     .098
                     THF5405R/LIA            5     125    141    38.1                10    15.9      3.7
                     THF5406R/LIA            6     160    175    50.8                11    19        5.5         9-148B
                     THF5408R/LIA            8     200    215             38    63                   8.8

                     THF5410R/LIA            10    250    264   47.625               14    25.4     16.0
                     THF5412R/LIA            12    315    329                                       24.9

                   Inserts
                               General insert                                           Wiper insert
                                 SFhN53ZhN            SFCN53ZhNE      SFCN53ZFN-DIA       WFCN53ZFR-DIA
                                                                    edge length
                                                                    Effective  .106          .303
                                    .078
                                                    Corner     .047        .078        25º        45º      25º
                                                    details                                        .598
                                               25º
                               .625                                   .625         .187                  .187
                                     Fig.1   .187       Fig.2               Fig.3               Fig.4
                                                                                                Grades
                                 Cat. No.            ISO Cat. No.
                    Type                                             Accuracy  Honing     Uncoated           T-DIA    Figure
                               (Inch System)        (Metric System)
                                                                                     TH10        TU40       DX140
                             SFCN53ZTNE          SFCN53ZTNE                 With                                      Fig.2
                             SFCN53ZFN           SFCN53ZFN             C              d                               Fig.1
                   General
                             SFCN53ZFN-DIA       SFCN53ZFN-DIA             Without                            d       Fig.3
                             SFEN53ZFN           SFEN53ZFN             E              d                               Fig.1
                    Wiper    WFCN53ZFR-DIA       WFCN53ZFR-DIA         C                                      d       Fig.4
                  Notes:  • T-DIA is Tungaloy’s trade name for polycrystalline sintered diamond. The insert is one-corner type.  “DX140”: Packing Quantity = 1 pcs.
                       • Inserts can be used for former PS-series TAC mills.
                   Replacement parts                    Standard cutting conditions
                                                                                                Depth of cut: .004 ~ .236 in
                                                        Work materials    Insert grades
                                                                                         Cutting speed vc (SFM)  Feed per tooth f z  (in/t)
                                                       Aluminum alloys      TH10            650 ~ 3300       .002 ~ .008
                                                          (Si < 12%)        DX140
                                                       Aluminum alloys      TH10            260 ~ 650         0.1 ~ .008
                                                          (Si > 13%)        DX140           650 ~ 1300
                         1
                                                         Duralumin          TH10            650 ~ 3300       .002 ~ .008
                                                                            DX140
                      4                                 Copper alloys       TH10            650 ~ 1640       .002 ~ .008
                                                     Notes:  • Use of water-soluble cutting fluid is recommended.
                              2
                                3                          • Maximum depth of cut for SFCN53ZFN-DIA is .078 in.
                   No.   Description    Cat. No.
                  a Locator          LF540R/L
                  b Insert locking wedge  WF500R/L
                  c Wedge fixing screw  FDS-8S
                  d Locator fixing screw  CM4×0.7×20
                   - T-handle wrench  TP-4
                                     -1
                  • No. of revolutions n (min ) = SFM X 3.82 ÷ Cutter diameter ø                            : Stocked items.
                  • Table feed F (in/min) = No. of revolutions n  Feed per tooth fz  No. of inserts       : Stocked in Japan
                                                     Most unmarked items are available on a RFQ basis, contact your sales rep for more information.

                                                                        Relating  Selection Guides  Technical reference   3–31
                                                                        pages       (9-6 ~ 9-18)      (14-1)
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