Page 218 - Tungaloy Catalog
P. 218

TAC Mills
                 THF4400IA                                                                                    45°
                                                                                                               4mm
                                                                                                                     Non-ferrous
                                                                         For general purpose milling of aluminum alloys and
                                                                                                        non-ferrous metals
                 Face Milling  Chamfering
                                                                                                   Rake angle : A.R.  17°    R.R.  5°
                                                                                  ød
                                                                                   a
                                                                                          b
                                                                                                    R
                                                                                                      L f
            3                                                                                       6.0

                                                                                  øDc         45º
                                                       Maximum depth              øD1                    Right hand (R) shown.
                                                       of cut: .157 in
              PCD and PCBN Tools  THF4403R/LIA  R Stock L  inserts   80   137   31.75   26   50   10   .500  Weight  Mounting
                                                                   Dimensions (mm)
                                            No. of
                        Cat. No.
                                                                                                     (kg)
                                                                                                                 details
                                                                  ød
                                                                                            a
                                                   øDc
                                                         øD1
                                                                                      b
                                                                                Lf
                                                                          R
                                              5
                                                         94
                                                                 25.4
                                                                                           9.5
                                                                                                     1.2
                                                                                     6
                                                                                     8
                                                         113
                                                                         32
                                                   100
                                              6

                                                                                                    .083
                     THF4404R/LIA
                                                                                                     .166
                                                   125
                                                                 38.1

                                                                                          15.9

                                              8
                     THF4405R/LIA
                                                                                                                 9-148B
                                                                                                     5.0

                                                                                           19
                                                                 50.8
                                                   160
                                              8
                     THF4406R/LIA
                                                         211


                                                                                                     8.2

                     THF4408R/LIA

                                             12   250

                                                         261
                                                                                     14
                     THF4410R/LIA            10   200    172    47.625   38    63    11   25.4       15.5
                     THF4412R/LIA            14   315    325                                        24.3
                   Inserts
                                 General insert                                     Wiper insert
                                      SFhN42ZhN                SFCN42ZFN-DIA             WFCN42ZFR-DIA
                                                             edge length
                                                            Effective  .106  .078           .272  45º
                                          .078
                                                                              25º                         25º
                                                   25º                                            .480
                                      .500      .125            .500       .125                        .125
                                        Fig.1                       Fig.2                      Fig.3
                                                                                                Grades
                                 Cat. No.            ISO Cat. No.
                    Type                                             Accuracy Honing  Uncoated   T-DIA               Figure
                               (Inch System)        (Metric System)
                                                                                     TH10       DX140
                             SFCN42ZFN          SFCN42ZFN                             d                              Fig.1
                  General    SFCN42ZFN-DIA      SFCN42ZFN-DIA         C   Without                 d                  Fig.2
                             SFEN42ZFN          SFEN42ZFN             E               d                              Fig.1
                    Wiper    WFCN42ZFR-DIA      WFCN42ZFR-DIA         C                            d                 Fig.3
                 Notes:  • T-DIA is Tungaloy’s trade name for polycrystalline sintered diamond. The insert is one-corner type.  “DX140” : Packing Quantity = 1 pcs.
                       • Inserts can be used for former PS-series TAC mills.
                   Replacement parts                    Standard cutting conditions
                                                                                                Depth of cut: .004 ~ .157 in
                                                        Work materials    Insert grades
                                                                                         Cutting speed vc (SFM)  Feed per tooth f z  (in/t)
                                                      Aluminum alloys       TH10           650 ~ 3300        .002 ~ .008
                                                         (Si < 12%)         DX140
                                                      Aluminum alloys       TH10            260 ~ 650
                       1                                                                                     .004 ~ .008
                                                         (Si > 13%)         DX140          650 ~ 1300
                                                                            TH10
                                                         Duralumin                         650 ~ 3300        .002 ~ .008
                     4                                                      DX140
                                                       Copper alloys        TH10           650 ~ 1640        .002 ~ .008
                            2                       Notes:  • Use of water-soluble cutting fluid is recommended.
                              3
                                                          • Maximum depth of cut for SFCN42ZFN-DIA is .078 in.
                   No.      Description    Cat. No.
                  a Locator         LF440R/L
                  b Insert locking wedge  WP440R/L
                  c Wedge fixing screw  FDS-8S
                  d Locator fixing screw  CM4 × 0.7 × 14
                  - T-handle wrench  TP-4
                                     -1
                 • No. of revolutions n (min ) = SFM X 3.82 ÷ Cutter diameter ø                             : Stocked items.
                 • Table feed F (in/min) = No. of revolutions n  Feed per tooth fz  No. of inserts        : Stocked in Japan
                  Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
             3–30           Relating  Selection Guides  Technical reference
                            pages
                                        (9-6 ~ 9-18)
                                                          (14-1)
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