Page 640 - Tungaloy Catalog
P. 640

17                      90°    Air Hole
                   TUNGAL O Y                                                                   Steel  Stainless  Cast Iron Non-ferrous  Super alloys
                      Machining capability

                                                                        Helical feed   Drilling flattened
                    Shoulder                                              drilling      blind hole        Enlarging
                     milling   Grooving  Ramping        Plunging



                                                    Traversing
                          ap                         θ              A



                                                                            øD1, 2        øD3         E
                                                                                                                   Max cutting
                                                                          Max depth of   Min. machining  Max machining  Hole dia. in drilling   width in
                            Cat No.           Tool ø   Max Depth of   Max ramping   plunging  hole dia.  hole dia   (blind hole)  enlarging hole
                                                                  angle θ
                                                         cut ap
                                                                             A (in)  øD1 (in)*  øD2 (in)*  øD3 (in)*
                                                                                                                     E (in)
                  EPS17100RSU/RLU              1.00      .642      5º                 1.26      1.89   1.81 ~ 1.89  .945
                  EPS17125RSU/RLU              1.25      .640      3.5º               1.81      2.44   2.36 ~ 2.44  1.22
                  EPS17150RSU/RLU              1.50      .640      2.5º     .039      2.44      3.07   2.99 ~ 3.07  1.54
                  TPS17200RSU/RLU              2.00      .634      1.5º               3.23      3.86   3.78 ~ 3.85  1.93
                  TPS17300RSU/RLU              3.00      .630      0.7º               5.59      6.22   6.14 ~ 6.22  3.11
                  TPS17400RSU/RLU              4.00      .630      .05º               7.17      7.80   7.72 ~ 7.80  3.90
                  Notes : Corner R for dimensions of D1, D2, and D3: R .016 for T/EPS 11 and R .031 for T/EPS 17.
                      Cautionary point in modifying cutter bodies
                                                                R
                  When  using  inserts  with  corner  radius            Corner radius r ε  (in)   The dimension of modifying (in)
                  r ε ≥  .078 in, standard cutter bodies                  .016 ~ .062             Unnecessary                 9
                  have to be modified “R”.
                                                                          .078 ~ .126                 2”                       TAC Mills







                      Standard cutting conditions
                                                                        Cutting speed vc (SFM)      Feed per tooth fz (ipt)
                                                                Chip-
                           Work materials            Grades         Cutter dia.  Cutter dia. Cutter dia.  Cutter dia.  Cutter dia.  Cutter dia.
                                                               breaker
                                                                      .472   .629, .787  .984    .472    .629, .787  .984
                  Mild steel, Low Carbon steels      NS740      MJ  260 ~ 330 330 ~ 400 330 ~ 500 .002 ~ .003 .002 ~ .005 .002 ~ .006
                  (1018, 8620 etc.) < 180HB          AH120      MJ  260 ~ 330 330 ~ 500 330 ~ 500 .002 ~ .004 .005 ~ .007 .005 ~ .007
                  Carbon steels, Alloy steels        NS740      MJ  260 ~ 330 260 ~ 330 260 ~ 400 .002 ~ .003 .002 ~ .003 .002 ~ .004
                  (1045, 1055 etc.) < 300HB          T3130      MJ  260 ~ 330 260 ~ 400 330 ~ 650 .002 ~ .004 .004 ~ .006 .004 ~ .007
                  Die steels (SKD11, SKD61etc.) < 300HB  T3130  MJ  260 ~ 330 260 ~ 400 330 ~ 500 .002 ~ .004 .004 ~ .006 .005 ~ .007
                  Stainless steels (304, 316 etc.) < 250HB  AH130 •  AH140 MS  260 ~ 330 330 ~ 500 330 ~ 650 .002 ~ .004 .005 ~ .006 .005 ~ .007
                  Grey Cast irons, Ductile Cast irons etc. (CLASS 25-40, 65-45-  T1115  MJ  260 ~ 330 330 ~ 500 330 ~ 650 .003 ~ .005 .005 ~ .007 .006 ~ .010
                                12 etc.)
                  Aluminum alloys (Si < 13%)        DS1100      AJ          980 ~ 3300                  .002 ~ .008
                  Aluminum alloys (Si ≥ 13%)        DS1100      AJ           330 ~ 650                  .002 ~ .008
                  Copper alloys                      KS05F      AJ          650 ~ 1650                  .002 ~ .008
                  Notes: •  When using at L/D ≥ 4, machining at the lower feed rate.
                        •  This TAC mill is not designed to cope with the
                         centrifugal force and dynamic balance at high speeds
                         over 3300 SFM.
                          Therefore, the cutting speed in the outer diameter of the
                         mill should not exceed 3300 SFM.




                                                                                                             : Stocked items.
                                                             Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
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