Page 664 - Tungaloy Catalog
P. 664

All PCD-tipped TAC Mills
                  DPD24
                     Standard cutting conditions
                                                                     Roughing                          Finishing
                        Work materials        Grades       Cutting speed    Feed per tooth   Cutting speed   Feed per tooth
                                                             vc (SFM)          fz (ipt)        vc (SFM)         fz (ipt)
                       Aluminum alloys                      650 ~ 4900                        650 ~ 4900
                         (Si < 13%)
                       Aluminum alloys        DX140         650 ~ 1300       .002  ~ .008     650 ~ 1300      .002 ~ .010
                         (Si ≥ 13%)
                        Copper alloys                       650 ~ 1650                        650 ~ 1650
                  Note : •  Use of water-soluble cutting fluid is recommended.
                       •  Dry cutting is also possible.  However, wet cutting excels in chipbreaking and attaining superior surface quality.
                       •  DPD24-type is not designed to cope with the centrifugal force and dynamic balance at high speed over 1,500 SFM.
                          Therefore, the cutting speed in the outer diameter of mill should not exceed 1,500 SFM.


                     How to put each insert together
                                                              For general      Accuracy of machining surface priority  Burr reduction priority


                                       YDEN2405PDFR-D

                      General insert
                    Applicable insert  Wiper insert     YDEN2405PDFR-WD       All general  1 or 2 wiper inserts in    General insert : Burr wiper insert

                                                                                                              -
                                                                  -
                                                                  -
                      Wiper insert for burr reduction YDEN2405PDFR-BD
                                                                                        -
                            Number of Inserts by type
                                                                                                             = 1 : 1
                                                                                     cutter body
                                                                         General insert  F : Height from cutting edge  R  General insert  F : Height from cutting edge  R  General insert  F : Height from cutting edge  9
                         Specification of insert setting
                                                                                   Wiper insert  .001   Wiper insert for       TAC Mills
                                                                                                        burr reduction
                                                         øD : Cutter diameter                                       0.2
                                                                               øD : Cutter diameter   øD : Cutter diameter
                    Accuracy of machining surface (roughness and undulation)     n                            s
                           Burr of machining surface              n                     s
                    n Optimal
                      2nd Choice
                    s General
























  : Stocked items.
  : Stocked in Japan                                                                                         : Stocked items.
                                                             Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
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