Page 662 - Tungaloy Catalog

Super lightweight, all PCD-tipped TAC Mills
DPD09 EDPD09
•
Replacement parts
Part Cat. No.
DPD09100R ~
No. Part EDPD09063R EDPD09080R DPD09160R
dLock
HELI-SERT EDPD09063RB EDPD09080RB DPD09100RB ~
DPD09160RB
c Fine adjusting a Insert locking wedge FW-304R-T FW-304R-T FW-304R-T
screw
Insert b Wedge fastening screw FDS-8SST FDS-8ST-18 FDS-8ST-18
bWedge fastening c Fine adjusting screw AJM5 AJM5 AJM5
screw d Lock HELI-SERT LM5-0.8×1DNS LM5-0.8×1DNS LM5-0.8×1DNS
a Insert locking
wedge - Cuttter mounting screw - CM12×30H TMBA-M12H
Wrench for locking insert T-27T T-27T T-27T
Wrench for fine adjusting T-7F T-7F T-7F

Standard Cutting Conditions

Cutting speed Feed par tooth Notes:
Work materials Grades Figure (1) When requiring improved surface finish,
vc (SFM) fz (ipt)
Aluminum alloy castings & use the wiper insert together with regular
inserts (Fig. 2).
die castings (Si < 13%) 500 ~ 4000 (2) When requiring reduced burr occurrence,
Aluminum alloy castings & use the deburring inserts together with
die castings (Si ≥ 13%) DX140 Fig.1 650 ~ 1650 .001 ~ .008 regular inserts (Fig. 3).
Rolled alumium alloys 1650 ~ 13000 (3) When using the cutter at speeds over
1500SFM, use an arbor or toolholder
Copper alloys 300 ~ 1650 balanced to within G16.
(4) Wet cutting, using a water soluble cutting
fluid, is recommended.
(5) When the length-to-diameter overhang
ratio of the tool (L/D) exceeds 3, reduce
cutting speed and feed to 2.76 to 3.15% 9
of the values given in the table.

How to put each insert together TAC Mills
For general Accuracy of machining surface priority Burr reduction priority
General insert

YDEN0905PDFR-D

Applicable insert Wiper insert YDEN0905PDFR-WD All general 1 or 2 wiper inserts in General insert : Burr wiper insert

-
-
-
-
Wiper insert for burr reduction YDEN0905PDFR-BD
Number of Inserts by type
= 1 : 1
cutter body
F : Height from cutting edge R General insert F : Height from cutting edge R General insert F : Height from cutting edge
General insert
Specification of insert setting
Wiper insert .001 Wiper insert for
burr reduction
øD : Cutter diameter 0.2
øD : Cutter diameter øD : Cutter diameter
Accuracy of machining surface (roughness and undulation) n s
Burr of machining surface n s
n Optimal
2nd Choice
s General

d : Stocked items.
: Stocked in Japan  : Stocked items.
Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
9–75