Page 658 - Tungaloy Catalog
P. 658

TAC Mills
                  TSP4000RIAU
                    Inserts (TSP4000RIAU)
                         General inserts             TPKR43ZSR-MJ               Corner details             Finishing insert
                        TPN43ZR/L                 TPMR2204PDSR-MJ       TPKR43ZSR-MJ       TPMR2204     SPHA431FNW
                                                       (With 3-dimensional chipbreaker)                                PDSR-MJ
                            .078                    .059                                                      r ε  .016
                                                                           .023
                     90°                      90°                        .023  1.5       r ε 0.8 .047
                                                                                                                        11°
                                      11°                                                                           .187"
                          .500"      .187"         .500"       11°                                        .500
                   Fig. 1                  Fig. 2              .187"                                Fig. 3   Right hand (R) shown.
                                           ISO Cat. No.                                  Grades
                   Type     Cat. No.                       Accuracy  Honing    Coated               Cermet   Uncoated  Figure
                                             (Metric)            T3130 T1115 AH330 AH120 AH130 AH140 GH330 NS740 N308 UX30 TH10
                       TPAN43ZTR       TPAN2204PPTR          With
                       TPAN43ZFR       TPAN2204PPFR       A  Without
                       TPCN43ZTR       TPCN2204PPTR          With                                   d
                       TPCN43ZFR       TPCN2204PPFR       C  Without
                       TPEN43ZTRCR     TPEN2204PPTR                                                                   Fig. 1
                       TPEN43ZTR       TPEN2204PPTR-16    E  With
                     General  TPKN43ZTR  TPKN2204PPTR     K Without  d  d   d    d   d              d        d    d
                                       TPKN2204PPFR
                       TPKN43ZFR
                       TPKR43ZSR-MJ TPKR2204PDSR-MJ               d                            d
                       TPMR2204PDSR-MJ                    M  With                                                     Fig. 2
                  Finishing   SPHA431FNW  SPHB120404FN-W  H Without                                               d   Fig. 3
                      Standard cutting conditions
                  TSP4000RIAU
                                                          Roughing  (Depth of cut ap: > 1.5 in)  Finishing (Depth of cut ap: .012 ~ .028 in)
                     Work materials      Grades
                                                      Cutting speed vc (SFM)   Feed per tooth fz (ipt)  Cutting speed vc (SFM)   Feed per tooth fz (ipt)
                       Cast irons        T1115           330 ~ 650                          330 ~ 650
                    Ductile cast irons  TH10  •   UX30     260 ~ 425      .004 ~ .008       260 ~ 425        .004 ~ .010

                                      AH120  •   GH330     330 ~ 800      .004 ~ .010       425 ~ 820
                       Mild steels
                    Unhardened steels    T3130            425 ~ 980       .004 ~ .011       590 ~ 980        .004 ~ .012      9
                                                                                            425 ~ 650
                                                         330 ~ 590
                                                                          .004 ~ .010
                       (< 180 HB)         UX30
                                       NS740  •   N308     425 ~ 650      .004 ~ .008       500 ~ 800        .004 ~ .010
                                      AH120  •   GH330     330 ~ 590      .004 ~ .008       500 ~ 650
                      Carbon steels                      425 ~ 650        .004 ~ .010       425 ~ 650        .004 ~ .011
                       Alloy steels      T3130           260 ~ 425        .004 ~ .008       330 ~ 500                          TAC Mills
                       (< 300 HB)         UX30
                                       NS740  •   N308     330 ~ 500      .004 ~ .007       500 ~ 650        .004 ~ .009
                       Die steels  T3130  •   AH120  •   GH330    330 ~ 500                 330 ~ 500

                       (< 30 HRC)         UX30           260 ~ 425        .004 ~ .007       260 ~ 425        .004 ~ .008
                     Stainless steels   AH130  •   AH140     500 ~ 650    .006 ~ .009       650 ~ 750        .006 ~ .010
                       (< 9.84 HB)       AH120           500 ~ 750        .006 ~ .008       650 ~ 820        .006 ~ .009
                  Standard cutting conditions for Metal-Jack (MJ) inserts TPM/KR      Notes: • Dry cutting is recommended for above
                                                                                            materials.
                  TSP4000RIAU                                                              • When wet machining mild steels, carbon
                                               Feed per tooth fz (ipt) (Roughing [Depth of cut: > 0.59 in])  steels and alloy steels, use T3130 at lower
                          Work materials
                                               K: TPKR43ZSR-MJ    M: TPMR2204PDSR-MJ        cutting conditions.
                   Mild steels·Unhardened steels (< 180 HB)  .004 ~ .009  .004 ~ .016
                   Carbon steels · Alloy steels (< 300 HB)  .004 ~ .008   .004 ~ .014
                       Die steels (< 30 HRC)      .004 ~ .007         .004 ~ .010













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                                                                                          Relating  Technical Reference   9–71
                                                                                          pages        (14-1)
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