Page 1038 - Tungaloy Catalog
P. 1038

Technical Reference
                  Drilling Tools
                    Cutting edge failure of drilling tools





                                                                                 Chipping
                                                Flaking                      (Small or minute fracture
                                           (Shell-like spalling)                of cutting edge)
                                                                                                    Breakage
                              Irregular wear                                                     (Relatively large fracture)
                            (Irregular flank wear)


                                 Flank wear                                                          Crater wear
                             (Wear of cutting edge)                                          (Groove-like wear on rake face)


                                                                                                  Corner wear
                                 Feed mark                                                  (Wear of peripheral corner)
                             (Wear stripes in periphery)
                                                              Fracture
                                                          (Catastrophic breakage
                                                              of drill body)
                                                                                      Note: If these failures are not excessive,
                                                                                           the tool is in a normal condition.





                    Change of chip shapes in drilling

                  d Change of chip shapes relating to cutting conditions
                  Photographs below show the change of chip shapes relating to change of the feed and the cutting speed. These chip shapes are
                  all well controlled in a proper condition range.
                  When the speed and feed are low, the chip shows whitish color and the tail of the chip tends to lengthen gradually. In contrast, as
                  the speed or the feed increases, the chip tends to increase in brightness and becomes a compact shape with a short tail. These
                  changes in the shape depend on the cutting temperature. As the temperature increases, chips tend to be broken.



              Technical Reference  High                             Feed                                    Low










           14

                                                                                                      Tail

                            High                               Cutting speed                                Low












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