Page 1037 - Tungaloy Catalog
P. 1037

Technical Reference
                  Drilling Tools
                    Nomenclature for drills






                                                                                               Shank
                                                               Lead

                             Point angle  Diameter

                                                                                               Helix angle


                                                               Flute length                Shank length
                                                                          Overall length




                                                                                              Thinning edge
                                                                            Thinning
                               Web thickness
                                                                            Cutting edge        Thinning
                              Secondary relief
                                Primary relief                              Margin
                                                                                        Secondary
                                                                                        relief
                                    Oil hole                                Chisel      Primary relief

                                      Heel                                  Body clearance   Chisel edge





                    Cutting forces and power requirement


                  d Twist drill                                  dMaterial constant compensating for power requirement and thrust force
                   Power requirement                                                           Tensile strength  Brinell   Material
                                                                           Work material           2      2  hardness  constant
                                 2
                          Pc=KD n   ( 0.647 + 17.29f )×10 -6                                 MPa (N/mm )     Kgf/mm  (HB)  (K)
                                c
                         (kW)                                     Cast iron                     210    21     177    1.00

                                                                  Cast iron                     280    28     198    1.39

                   Thrust force                                                                                                Technical Reference

                                                                  Cast iron                     350    35     224    1.88
                                  Tc=570KDcf  0.85

                                  (N)                             Aluminum                      250    25     100    1.01

                                                                  Low carbon steel (JIS S20C)   550    55     160    2.22
                   Torque
                                                                  Free cutting steel (JIS SUM32)  620   62    183    1.42

                                  KD   ( 0.630 + 16.84f)          Manganese steel (JIS SMn438)  630    63     197    1.45

                                    2
                            Mc=    c                                                                                         14

                           (N·m)        100                       Nickel chromium steel (JIS SNC236)  690   69   174   2.02

                                                                  4115 steel Cr0.5, Mo0.11, Mn0.8  630   63   167    1.62
                     Pc :  Power requirement (kW)                 Chr  omium molybdenum steel (JIS SCM430)  770   77   229   2.10
                       Tc  :  Thrust force (N)                    Chr  omium molybdenum steel (JIS SCM440)  940   94   269   2.41

                     Mc :  Torque (N·m)                           Nickel chromium molybdenum steel (JIS SNCM420)  750   75   212   2.12

                     Dc :  Drill diameter (in)                    Nickel chromium molybdenum steel (JIS SNCM625)  1,400   140   390   3.44
                      f  :  Feed (ipr)                            Chromium vanadium steel

                      n  :  No. of revolutions (min )             Cr0.6, Mn0.6, V0.12           580    58     174    2.08
                                            -1

                      K  :  Material constant ....  Refer to the table at right  Cr0.8, Mn0.8, V0.1  800   80   255   2.22
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