Page 66 - Tungaloy Catalog
P. 66

Basic Chipbreakers Positive Inserts



                  Superalloys and titanium


             Chipbr
             Chipbreaker System for Turning (Positive Inserts)eaker System for Turning (Positive Inserts)
    2       .315
            .276
                           TH10    No chipbreaker
                                           TH10
            .236
      TAC Inserts  Depth of cut: ap (in)  .197  W  PSF AH725  AH725
            .157
            .118
            .079
                                                    PM
            .039                         PSS       AH725
               0         .004       .008       .012       .016       .020       .024       .028       .031
                                                       Feed: f ipr

          Ni-base alloys                     Titanium alloys
             1300                               1300


              980
                                                 980
            Cutting speed: Vc (SFM)  650  AH725  Cutting speed: Vc (SFM)  650  AH725



                                                 330
              330
                                                           TH10

               0     .008 TH10 .016  .024  .031    0    .008  .016  .024  .031
                    Feed: f ipr                        Feed: f ipr
                                                               Chipbreaker Appearance         Features
          Chipbreaker  Appearance         Features
                                Designed to control the direction of chip            Excellent chip control in light cutting
                                flow and used for precision-finish boring.  PSF      conditions.
           Wuu                  Provides excellent chip evacuation which
                                is important to attain a highly accurate
                                bore.
                                Can cover a wide range of applications   PSS         Low cutting force at medium depth of
            No                  from finishing to roughing.                          cuts.
           chip-                Excels in cutting edge strength.
          breaker
                                                                 PM                  Great edge strength in high impact
                                                                                     applications.
             Standard Cutting Conditions
                                   Chip-              Depth of cut  Feed       Cutting speed vc (SFM)
            Operation  Work condition        Grade                               Hardened steels
                                  breaker               ap (in)    f ipr        Pre-hardened steels
            Precision   Continuous
            finishing  Light interrupted  Wuu  TH10    .002-.080  .001-.008  20-150    30-150
                                   No
            Finishing  Continuous            TH10      .002-.080  .002-.012  20-150    30-150
                      Light interrupted  chipbreaker
            Finishing  Continuous  PSF      AH725      .005-.015  .002-.008  80-330    100-330
                      Light interrupted
            Medium    Continuous   PSS      AH725      .020-.060  .003-.008  80-330    100-330
                      Light interrupted
             Heavy    Continuous   PM       AH725      .025-.080  .004-.012  80-330    100-330
                      Light interrupted
         Ni-base alloys: INCONEL718 etc.
         Titanium alloys: Ti - 6Al - 4V etc.


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