Page 62 - Tungaloy Catalog
P. 62

Basic Chipbreakers Positive Inserts



                  Cast Iron


             Chipbreaker System for Turning (Positive Inserts)

    2        .315
             .276             BX930
             .236
      TAC Inserts  Depth of cut: ap (in)  .197  T-CBN  BX950  CM  T5115  T5115

             .157
             .118
             .079
             .039                                            No chipbreaker
                0         .004       .008       .012       .016       .020       .024       .028       .031
                                                       Feed: f ipr

         Grey cast irons                     Ductile cast irons

                                                 1970
                        BX930
             3300                                1640     BX930
            Cutting speed: Vc (SFM)  1640  BX950  Cutting speed: Vc (SFM)  980  T5115
                                                 1300



                                                 650
                          T5115



               0     .008  .016  .024  .031      330 0  .008  .016  .024  .031
                      Feed: f ipr                        Feed: f ipr


          Chipbreaker  Appearance         Features            Chipbreaker  Appearance        Features
                                T-CBN inserts.                                     All round chipbreaker for general purpose
             No                 Performs well in high speed finishing of           cutting, provides low cutting forces and
            chip-               cast iron.                                         excellent performance in finishing to
           breaker                                              CM                 medium cutting.
           (T-CBN)
                                Can cover a wide range of applications
             No                 from finishing to roughing of cast irons.
            chip-               Excels in cutting edge strength.
           breaker



             Standard Cutting ConditionsStandard Cutting Conditions
                       Work     Chip-            Depth of cut   Feed          Cutting speed vc (SFM)
            Operation                   Grade
                      condition  breaker           ap (in)       f ipr    Grey cast irons  Ductile cast irons
            Precision   Continuous  No chipbreaker  BX930  .002 -.020  .002 -.008  980 -1200  330-1640
            finishing  Light interrupted  (T-CBN)  BX950                    980 -2630    330-980
                     Continuous                                             500 -450     330-980
            Finishing  Light interrupted  CM  T5115  .002 -.079  .002 -.012  330 -980    330-820
                     Heavy interrupted                                      330 -650     330-650
                     Continuous                                             500 -450     330-980
            Medium              No
             cutting  Light interrupted  chip  T5115  .002 -.079  .002 -.012  330 -980   330-820
                     Heavy interrupted  breaker                             330 -650     330-650
         Grey cast irons: Class 25 - 40 etc.
         Ductile cast irons: Class 65 - 45 - 12 etc.







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