Page 60 - Tungaloy Catalog
P. 60

Basic Chipbreakers Positive Inserts



                  Stainless Steel


             Chipbreaker System for Turning (Positive Inserts)

    2       .315                                AH630
            .276       GH330                                 AH725
                       GT9530      AH725        AH645        GT9530
                                                AH725
                                   GT9530
            .236
                                                             T6120
      TAC Inserts  Depth of cut: ap (in)  .197  W  PSF  PM  T6130  T6130  AH725
                                                T6120
                                                             AH630
                                                             AH645
            .157
                                                  PS
            .118
                                                                    GT9530
            .079
                                                                    T6130
            .039                                        PSS         T6120
                                                                    AH630
                                                                    AH645
                0        .004        .008       .012       .016       .020       .024       .028       .031
                                                       Feed: f ipr
         CVD coated grades                   PVD coated grades
             820                                 820
                  T6120                          650     GT9530
             650
            Cutting speed: Vc (SFM)  500  T6130  Cutting speed: Vc (SFM)  500  GH330


             330
                                                 330
                                                         AH725
                                                 160
             160
                0    .008  .016  .024  .031        0    .008  .016  .024  .031
                        Feed: f ipr                        Feed: f ipr

          Chipbreaker  Appearance         Features            Chipbreaker  Appearance        Features
                                Designed to control the direction of chip          3-dimensional chipbreaker designed to
                                flow and used for precision finish boring.         have excellent chip control capability and
                                Provides excellent chip evacuation which           low cutting force in finishing to medium
           Wuu                  is important to attain a highly accurate   PSS     cutting. Low cost, M-class positive insert
                                bore.                                              used for high efficiency boring in a wide
                                                                                   range of applications.
                                Developed chipbreaker for finishing at low         3-dimensional chipbreaker designed to
                                cutting depths. Optimal chip control due           have excellent chip control capability and
           PSF                  to pre-positioned chipbreaker element.  PS         low cutting force in finishing to medium
                                                                                   cutting. Low cost, M-class positive insert
                                                                                   used for high efficiency boring in a wide
                                                                                   range of applications.
                                                                                   Developed chipbreaker for medium
                                                                                   cutting. Excellent chip control due to wide,
                                                                PM                 positive chip flow zone.
             Standard Cutting Conditions
                                                      Depth of cut  Feed  Cutting speed vc (SFM)
            Operation  Work condition  Chipbreaker  Grade                  Stainless steels * For CCMT0602 and DCMT0702 type
                                                        ap (in)    f ipr
                                            GH330                                      inserts, ap = .020-.060-.098
          Precision finishing  Continuous  Wuu  GT9530  .002 - .079  0.03 - .008  330-500  Stainless steels: 304, 316 etc.
                       Continuous                                            160-500
                                            AH725
             Finishing  Light interrupted  PSF  GT9530  .004 - .020  .002 - .012
                     Heavy interrupted                                       160-400
                       Continuous
            Finishing to           PS       AH725                            330-650
           Medium Cutting  Light interrupted  GT9530  .012 - .079   .003 - .012  170-230
                     Heavy interrupted      T6120
                       Continuous           T6130
             Medium                                                          160-500
                     Light interrupted  PSS  AH630    .012 - .079  .003 - .012
             cutting                        AH645                            160-400
                     Heavy interrupted
                                            AH725
                       Continuous           AH630
             Medium                                                          330-650
                     Light interrupted  PM  AH645     .006 - .118  .006 - .012
             cutting                                                         160-330
                     Heavy interrupted      T6120
                                            T6130
     2–20                Grades    Relating
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