Page 30 - Tungaloy Catalog
P. 30

Coated grades / PVD




           Physical Vapor Deposition
    1
                                          “Flash-Coating”                     “Premium-Coating”        DLC
                                  (Ti, A R ) N base / (A R , Ti) N base         Ti(C, N, O) base     coating
      Grades

             Increasing wear resistance (hardness)  AH110  TUNGAL O Y  AH330  AH710  AH730  AH740  AH905  TUNGAL O Y  SH730  GH110  GH130  GH330  GH730  DS1100





                 Increasing impact resistance (toughness)  AH120  TUNGAL O Y  AH130  TUNGAL O Y  AH140  TUNGAL O Y  AH725  TUNGAL O Y  DS1200












                                         TUNGAL O Y



         PVD coated carbides consist of a cemented carbide substrate that   has a higher resistance to oxidation. The excellent toughness of both
         contains a Titanium compound such as (Ti, A R)N that is coated to   the coating and substrate make these grades suitable for interrupted
          about 1 to 3 μm thick by means of the physical deposition (PVD)   cutting. Their sharp cutting edge allows the grades to be used for
          method. The lower coating temperature ensures the substrate does   cutting difficult-to-cut materials that tend to be work hardened.
          not form a brittle harmful layer and can maintain the original shape   “PremiumTec” is treated with a CVD coating and also a PVD coated
          and dimensions. The Ti(C, N, O) base coating is superior to TiN   layer that reduces adhesion and enhances chip flow.
          coatings in regard to wear resistance, whereas a (Ti, A R)N base coat



                                              TUNGAL O Y








                                                 “Flash-Coating”
                                                 Higher resistance                                 Excel for wear
                                                   to oxidation                                     resistance


            Microstructure of “Flash-Coating”                       Microstructure of “Premium-Coating”


          n DS1100, DS1200   DLC coating grades for milling aluminum alloys

             DLC = Diamond Like Carbon                 Smooth surface and low affinity with
                          d                            aluminum alloys
               Amorphous carbon having                 → Low tendency to adhere
              diamond-like characteristics             → Good surface finish
                                                       → Good chip control

                                                       Improved adhesion between coating and         Excellent
                                                       substrate                                      surface
                                                       → Ensures stable machining                     quality

                                                       Fine grained substrate ensures sharp cutting
                                                       edge
                                                       →   Low cutting forces


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