Page 624 - Tungaloy Catalog
P. 624

TAC Mills for large depth of cut
                  TMD5400IU                                                       45°               Steel  Stainless  Cast Iron  Non-ferrous
                                                                                   6mm
                                    inserts
                                                                   For general purpose, large depth milling of general steels,
                   Face  Chamfering                                      stainless steels, cast irons, and non-ferrous metals
                   Milling
                                                                                                   Rake angle:  A.R. 15˚    R.R. 3˚
                                                                                  ød
                                                                                  a
                                                                                        b
                                                                                                  R
                                                                                                    L f
                                                                                                  45˚
                                                                                                    ap   354"
                                                                                 øDc
                                                                                 øD1
                                                      Max. ap: .236 in                                      Right hand (R) shown.
                                            No. of                 Dimensions (in)                 Weight       Mounting
                          Cat. No.      Stock
                                            inserts    øDc   øD1   ød     R     Lf    b     a        (kg)        details
                    TMD5404RIU           d    4    3.94   4.65   1.50    1.26        .394   .625     2.5
                    TMD5405RIU           d         4.92   5.59   1.50                .394   .625     3.7
                    TMD5406RIU           d    5    6.30   6.93   2.00          2.48   .433   .750    5.8         9-148
                    TMD5408RIU           d    8    7.87   8.50           1.50                        9.0
                    TMD5410RIU           d   10    9.84   10.43   2.50               .551   1.00    16.3
                    TMD5412RIU               12    12.40  12.99                                     25.2
                    Inserts
                     SDhN53ZhN      SDEN53ZTN20  SDKN53ZTN16  SDKR53ZSR-MJ             SDEN53ZTNCR   SDKN53ZTNCR
                                          Corner details      (With 3-dimensional chipbreaker)  Corner details
                          .047
                                  15˚      .078        .062                       .078       .055        .062
                                                                           15˚                         r ε
                      .625"    .187"                           .625"  .187"                 r ε
                          Fig. 1         Fig. 2     Fig. 3         Fig. 4                   Fig. 5      Fig. 6  Right hand
                                                                                                                (R) shown.
                       Cat. No.        ISO Cat. No.                      Coated    Grades  Cermet  Uncoated      Figure       9
                        (Inch)           (Metric)      Accuracy  Honing  T3130 AH330 AH120 AH130 AH140 GH330  NS740  UX30 TH10
                   SDCN53ZTN       SDCN1504AETN       C                                                         Fig. 1
                   SDEN53ZTN       SDEN1504AETN                     d                  d
                   SDEN53ZTNCR     SDEN1504AETNCR     E  With                                                   Fig. 5         TAC Mills
                   SDEN53ZTN20     SDEN1504AETN-20             d                                                Fig. 2
                   SDEN53ZFN       SDEN1504AEFN         Without                                                 Fig. 1
                   SDKN53ZTN       SDKN1504AETN                          d   d    d    d    d     d
                   SDKN53ZTNCR     SDKN1504AETNCR        With                                                   Fig. 6
                   SDKN53ZTN16     SDKN1504AETN-16    K        d                                                Fig. 3
                   SDKN53ZFN       SDKN1504AEFN         Without                                        d        Fig. 1
                   SDKR53ZSR-MJ SDKR1504AESR-MJ          With  d                                                Fig. 4
                  Notes: Inserts can be used with former   Standard cutting conditions
                  PS-series TAC mills.
                                                                                       Roughing
                                                                                                             Finishing
                   Replacement parts                                           (Depth of cut: ap .060 ~ .236 in) (Depth of cut: ap .012 ~ .028 in)
                                                      Work materials  Grades    Cutting speed   Feed per tooth  Cutting speed   Feed per tooth
                                                                                 vc (SFM)     fz (ipt)  vc (SFM)    fz (ipt)
                                                                  NS740 •  N308            .004 ~ .010           .004 ~ .012
                                                        Mild steels             490 ~ 820             490 ~ 820
                        1                            Unhardened steels  AH120 •  GH330
                                                        (< 180 HB)  T3130       490 ~ 990  .004 ~ .014  590 ~ 980  .004 ~ .014
                                                                  UX30•  AH130  325 ~ 590             425 ~ 650
                      4                                                         490 ~ 920  .004 ~ .014  590 ~ 920  .004 ~ .014
                                                      Carbon steels  T3130
                            2  3                       Alloy steels  NS740 •  N308  325 ~ 590  .004 ~ .010  490 ~ 820  .004 ~ .012
                                                       (< 300 HB)  AH120 •  GH330  325 ~ 660  .004 ~ .012        .004 ~ .014
                   No.     Part        Part Cat. No.              UX30          260 ~ 425             325 ~ 490
                                                                                                      325 ~ 490
                                                                                325 ~ 490
                                                       Die steels
                  a Locator          LD540R/L          (< 30 HRC)  T3130 •  AH120          .004 ~ .008           .004 ~ .008
                  b Insert locking wedge  WF500R/L                UX30          260 ~ 425             260 ~ 425
                  c Wedge fixing screw  FDS-8S        Stainless steels  AH130 •  AH140  260 ~ 590  .006 ~ .012  325 ~ 660  .006 ~ .013
                  d Locator fixing screw  CM4×0.7×20   (< 9.84 HB)  AH120 •  GH330  490 ~ 760  .006 ~ .012  650 ~ 820  .006 ~ .012
                  - T-handle wrench  TP-4               Cast irons,  UX30       490 ~ 590             590 ~ 660
                                                       Ductile cast irons  TH10 •  UX30  260 ~ 425  .004 ~ .012  260 ~ 425  .004 ~ .012
                 Notes:  •  Dry cutting is recommended for all   Aluminum alloys  TH10  650 ~ 3280  .002 ~ .012 1148 ~ 3280 .004 ~ .012
                        materials except for aluminum alloys.  (Si < 13%)
                       •  When wet machining mild steels,   Copper alloys  TH10  650 ~ 1650  .004 ~ .008  650 ~ 1650  .004 ~ .010
                        carbon steels and alloy steels, use                                                   : Stocked items.
                        T3130 at lower cutting conditions.   Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
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