Page 686 - Tungaloy Catalog
P. 686

High Feed Milling Cutter
                  DOFEED 03/06


                   ø0.625", z = 2  ø0.688", z = 2 ø0.750", z = 3 ø0.875", z = 3 ø1.000", z = 5 ø1.125", z = 5 ø1.250", z = 6 ø1.500", z = 6 ø2.000", z = 8
                    n     Vf    n     Vf    n     Vf    n    Vf    n    Vf    n     Vf    n     Vf    n    Vf    n     Vf
                   4030   242  4010   241  3360  403  2880  346   2520  504  2240  448   2020  485   1680  403  1260  403
                                Vc = 660 sfm, fz = 0.03 ipt                          Vc = 660 sfm, fz = 0.04 ipt
                   4030   202  4010   201  3360  336  2880  288   2520  378  2240  336   2020  364   1680  302  1260  302
                                Vc = 660 sfm, fz = 0.025 ipt                         Vc = 660 sfm, fz = 0.03 ipt
                   4030   242  4010   241  3360  403  2880   346  2520  504  2240  448   2020  485   1680  403  1260  403
                                Vc = 660 sfm, fz = 0.03 ipt                          Vc = 660 sfm, fz = 0.04 ipt
                   2990   179  2980   179  2500  300  2140   257  1870  374  1660  332   1500  360   1250  300  940   301
                                Vc = 490 sfm, fz = 0.03 ipt                          Vc = 490 sfm, fz =0.04 ipt
                   2990   150  2980   149  2500  250  2140   214  1870  281  1660  249   1500  270   1250  225  940   226
                                Vc = 490 sfm, fz = 0.025 ipt                         Vc = 490 sfm, fz = 0.03 ipt
                   2990   179  2980   179  2500  300  2140   257  1870  374  1660  332   1500  360   1250  300  940   301
                                Vc = 490 sfm, fz = 0.03 ipt                          Vc = 490 sfm, fz = 0.04 ipt
                   2990   150  2980   149  2500  250   2140  214  1870  281  1660  249   1500  270   1250  225  940   226
                                Vc = 490 sfm, fz = 0.025 ipt                         Vc = 490 sfm, fz = 0.03 ipt
                   2440   78   2430   78   2040  131   1750  112  1530  153  1360  136   1220  146   1020  122  760   122
                                Vc = 400 sfm, fz = 0.016 ipt                         Vc = 400 sfm, fz = 0.02 ipt
                   2440   98   2430   97   2040  163   1750  140  1530  168  1360  150   1220  161   1020  135  760   134
                                Vc = 400 sfm, fz = 0.02 ipt                         Vc = 400 sfm, fz = 0.022 ipt
                   4030   242  4010   241  3360  403   2880  346  2520  504  2240  448   2020  485   1680  403  1260  403
                                Vc = 660 sfm, fz = 0.03 ipt                          Vc = 660 sfm, fz = 0.04 ipt
                   2990   179  2980   179  2500  300   2140  257  1870  374  1660  332   1500  360   1250  300  940   302
                                Vc = 490 sfm, fz = 0.03 ipt                          Vc = 490 sfm, fz = 0.04 ipt
                    920   29    910   29    760   49   650   42   570    57   510   51   460    55   380   46   290    46
                                Vc = 150 sfm, fz = 0.016 ipt                         Vc = 150 sfm, fz = 0.02 ipt
                    610    7    610   7     510   9    430   8    380    15   340   14   310    15   250   12   190    12
                                Vc = 100 sfm, fz = 0.006 ipt                        Vc = 100 sfm, fz = 0.008 ipt
                   2020   24   2010   24   1680   40   1440  35   1260   50  1120   45   1010   48   840   40   630    40
                                Vc = 330 sfm, fz = 0.006 ipt                        Vc = 330 sfm, fz = 0.008 ipt
                   1220   4    1220   4    1020   6    870   5    760    8    680   7    610    7    510    6   380    6
                               Vc = 200 sfm, fz = 0.00015 ipt                       Vc = 200 sfm, fz = 0.002 ipt              9
                    The above table shows the conditions for standard shank   Cutting conditions are generally limited by the rigidity and
                    type cutters. When using long shank type cutters, the   power of the machine and the rigidity of the workpiece.
                    number of teeth may be different. In this case, the cutting   When setting the conditions, start from half of the values of
                    conditions should be changed by referring to: “Usage of   the standard cutting conditions and then increase the value
                    standard or long shank” shown on previous page.      gradually while making sure the machine is running normally.  TAC Mills
                     Applications



                     Shoulder                        Small depth   Plunging       Drilling          Enlarged
                       milling   Slotting  Ramping     plunging                   (Helical feed)    hole


                           ap       ap          θ  Traversing   A
                                                                     W
                                                                                                            ae
                                                                                              øD1, øD2
                                                                                                          Max.
                                                                                                                  Max. cutting
                                                                                                Min.
                                                                                                                   width in
                                                                                     width in
                            Cat. No.        Tool dia.  Max. depth Max. ramping  Max. plunging  Max. cutting   machinable  machinable  enlarged hole
                                                                  angle
                                                                            depth
                                                        of cut
                                                                                                         hole dia.
                                                                                     plunging
                                                                                               hole dia.
                                             øDc (in)  ap (in)     θ        A (in)   W (in)    øD1(in)  øD2 (in)   ae (in)
                   EXN03R062U0062-ooo        0.625     0.039      2.1º     0.012     0.138     0.866     1.181     0.492
                   EXN03R068U0062-ooo        0.688     0.039      1.7º     0.012     0.138     1.024     1.339     0.571
                   EXN03R075U0075-ooo        0.750     0.039      1.4º     0.012     0.138     1.181     1.496     0.650
                   EXN03R087U0075-ooo        0.875     0.039      1.2º     0.012     0.138     1.339     1.654     0.728
                   EXN03R100U0100-ooo        1.000     0.039      1.0º     0.012     0.138     1.575     1.890     0.846
                   EXN03R112U0100-ooo        1.125     0.039      0.8º     0.012     0.138     1.811     2.126     0.965
                   EXN03R125U0125-ooo        1.250     0.039      0.7º     0.012     0.138     2.126     2.441     1.122
                   TXN03R150U0075-ooo        1.500     0.039      0.5º     0.012     0.138     2.750     3.070     1.437
                   TXN03R200U0075-ooo        2.000     0.039      0.4º     0.012     0.138     3.540     3.858     1.830
                                                                                                              : Stocked items.
                                                             Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
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