Page 832 - Tungaloy Catalog
P. 832

Cutting performance


                         Surface finish


                                           Feed: f (ipr)
                     Tool                                                                  : TDXCF220L25
                                    .004                .005             Tool
                                                                         Work material     : Carbon steel
                                                                                             4140SAE (245HB)
                     TDX220W25-3  (L/D = 3)                              Machine           : Vertical M/C, BT40
                                                                         Coolant
                                                                                           : Wet
                                                                                           : Vc = 460 sfm
                                                                         Cutting condition
                                                                                           : C = .08"
                                                                         Chamfering width
                                                                          New chamfering tools TDXCF provides stable
                                                                          surface finish.

                         Cutting  force


                                                                            0.4                         0.4
                       Sharp cutting edge decreases
                       cutting forces by 50%!
                                                                            0.3                         0.3

                   Tool             : TDXCF220L25                           0.2                         0.2
                   Work material    : Carbon steel 4140SAE (245HB)         Thrust force (kN)  0.1     Thrust force (kN)  0.1
                   Machine          : Vertical M/C, BT40
                   Coolant          : Wet                                     0                          0
                   Cutting condition  : Vc = 460 sfm
                   Feed             : f = .004 ipr
                                                                            -0.1                       -0.1
                   Chamfering width  : C = .08"                                0        1        2         0        1       2
                                                                                 Drilling time (min)        Drilling time (min)

           11            Chip control

                          TDXCF              Conventional               Tool             : TDXCF220L25
              Drilling Tools                                            Work material    : Carbon steel  4140SAE (245HB)


                                                                        Machine
                                                                                         : Vertical M/C, BT40
                                                                        Coolant
                                                                                         : Vc = 460 sfm
                                                                        Cutting condition  : Wet
                                                                        Chamfering width : C = .08"
                        Continuous spiral chips prevent them from
                        wrapping around the body or work piece.

                    Chamfering tool insert & part list

                                                           Grade,    Insert             Ring
                         Cat. No.            Insert        Stock   clamping   Torque  clamping   Torque   Wrench   Wrench
                                                           GH130     screw    (N∙m)     screw    (N∙m)   for insert  for ring
                     TDXCF130L25
                            ~                                                         CM6X16      7.0
                     TDXCF250L25       XHGX090700R-45A            CSPB-4S     3.5                         T-15D     P-5
                     TDXCF260L30
                            ~                                                         CM8 x 20    8.0
                     TDXCF540L30





            11–16            Relating  Cutting Conditions  Technical reference
                             pages
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