Page 893 - Tungaloy Catalog
P. 893

Regrinding Procedures
                  (3) Honing
                                                                              Fig.3  Honing
                  •  The honing angle θ and width H will vary depending on the
                    drill type, diameter, and work material. Recommended honing
                   specifications are given in the Table below.
                  •  Honing procedures (refer to Fig.3)
                    (1) Round the R portion shown in Fig.3 in large. But, do not round   R
                     it for DSC-F, DSC-FQ, DMX-F and DMX-FQ type drills used for                     R
                     cast irons and aluminum alloys.
                    (2) Then, roughly hone the cutting edge lines by using an electro-  DSC  DSX, DSE, DSS,   DSC-F, DMX-F
                                                                                        DMX
                                                                                                        DSC-FQ, DMX-FQ
                     deposited diamond file of around 170 grit.
                    (3) Carry out finish honing by using a diamond hand stick of 400 to               H
                     600 grit.
                  •  For DSC type drills, there is no need to hone the thinned portions.         θ           Rake face
                                                                                                       R0.01
                  •  For DSX, DSE, DMX and DSS type drills, hone the R and thinned            Relief face            ~0.02
                   portions uniformly.                                         A   A                A-A section
                  •  For DSC-F, DSC-FQ, DMX-F and DMX-FQ type drills, hone the
                   thinned portions uniformly.
                  •  The honing width should be changed depending on the drill
                   diameter. For smaller side of diameters, the width should be in
                   smaller side of values given in the table.
                   Honing specifications for DSX, DSE, DSC, DMX and DSS
                  •  Round the R portion in large.
                  Table 3
                                             ~ ø6 mm           ø6 ~ ø10 mm        ø10 ~ ø16 mm         ø16 ~ ø20 mm
                                     θ        -20º                -20º                -20º                 -20º
                      Mild steels
                                     H     0.08 ~ 0.10          0.10 ~ 0.12        0.12 ~ 0.15          0.15 ~ 0.20
                                     θ        -20º                -20º                -20º                 -20º
                      Hard steels
                                     H     0.05 ~ 0.07         0.08 ~ 0.10         0.10 ~ 0.12          0.12 ~ 0.15
                   Honing specifications for DSC-F, DSC-FQ, DMX-F and DMX-FQ
                  •  Do not round the R portion.

                                         ~ ø6.0 mm    ø6.1~ ø8.0 mm  ø8.1 ~ ø10.0 mm   ø10.1 ~ ø16.0 mm
                                     θ      -10º          -10º            -10º          -10º
                    Grey cast irons
                                     H   0.03 ~ 0.05    0.04 ~ 0.06    0.05 ~ 0.07    0.06 ~ 0.08
                    Ductile cast irons    θ   -25º        -25º            -25º          -25º
                                     H   0.05 ~ 0.07    0.06 ~ 0.09    0.08 ~ 0.11    0.10 ~ 0.12
                    Aluminium alloys    θ                       Without
                                     H                          Without                                                      11
                                                                             θ = angle, H = Honing width


                  After regrinding, check the following before use.
                   •  The difference of the lip height is kept within 0.02 mm.                                                 Drilling Tools
                   •  Any damaged portion on the cutting edges is not left.
                   •  Cutting edges are properly honed.
                   •  Any grinding burr is not left.

























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