Page 618 - All Industrial Tool Supply | General Catalog
P. 618

TTC PRODUCTION • Technical Turning
          616


                                                           Carbide Turning inserT grade informaTion


          CARBIDE GRADE APPLICATIONS:                          CERMET GRADE APPLICATIONS:
          GRADE C2                                             GRADE CT20
          Uncoated grade mainly designed for the machining of cast iron materials at  General cutting for turning.  Finishing for milling.
          medium speed. Suitable also for hardened steel, non-ferrous metals, plastic,  Density (g/cm3), 7.1. hardness (HRA) 92.8. TRS (kg/mm2) 170.
          rubber and wood. (Range of application ISO K20-K30)  Cutting conditions (Steel):
          GRADE C6                                             V = 50m/min. ~ 200m/min.
          Uncoated grade developed for turning. Recommended for general use at  F = +.05mm/rev. ~ -.40mm/rev.
          moderate speed in steels, alloyed steels, malleable cast iron with long chips.  B TYPE CHIPBREAKER
          Might be used for light milling of mild steel. (Range of application ISO P20-P30)  General purpose (light to medium cutting) with strong cutting edges.
          GRADE TiC-65 (C5-C6) COATED                          Double sided chipbreaker with excellent chip control. Exclusively used for
          Coated turning grade TiC-TiN, total coating thickness approximately 0.00025"  cermet inserts.
          on a tougher wear resistant substrate. Recommended for general use at  KA TYPE CHIPBREAKER
          moderate speed in carbon steel, tool steels, alloyed steels, cast steels,   Light cutting for finishing. Excellent surface finish. Double sided chipbreaker
          stainless steels. (Range of application ISO P20-P40/M25-M40)  with excellent chip control.
          GRADE KT150 (C2-C3/C7) TRIPLE COATED                 NO CHIPBREAKER
          Triple coated turning grade, TiC-Al2O3-TiN, total coating thickness  Single sided.
          approximately 0.0004" on a highly wear resistant substrate. Recommended for
          finishing and light roughing of steel, steel castings and cast iron at high speed
          with low to medium feed rates. High wear resistance and good resistance to  CERAMIC GRADE APPLICATIONS:
          plastic deformation because of the alumina thermal barrier. For application with  GRADE AW20
          high demand on productivity. (Range of application ISO P05-P20/K05-K20)  Composition Al2O3 - A hot isostatically pressed alumina material
          GRADE KT300                                          (white ceramic) mainly applicable for roughing & finishing cast iron & steel in
          Titanium nitride coating, gold color for carbon steels, tool steels, alloy steels,  higher surface speed operations. This new process produces inserts that are
          steel casting, malleable cast iron, austenitic and martensitic stainless steel,  finer grained, denser, harder, have higher transverse rupture & impact
          free-cutting steels.                                 strengths, are less apt to chip or crack under mechanical or thermal shock &
                                                               are excellent in wear & crater resistance.
                                                               GRADE AB30
                COATED CHIPBREAKER GRADES (NOT TRIPLE COATED):  Composition Al2O3 - Our standard black ceramic is a composite with an
          KT110 (K05 - K15)                                    alumina matrix containing titanium carbide with excellent wear, crater &
          Specially designed high wear resistant substrate. Thick layer of ceramic  strength characteristics.
          coating. Fine grain of ceramic coating. Excellent wear resistance. Reduced
          chipping. High speed cutting of cast iron and steel. Longer tool life.
          Stable cutting. Cost saving. Improved productivity.  CHIPBREAKER GRADE COMPARISON GUIDE:
          KT150 (K05 - K20) (P05 - P20)                       GRADE   KENNAMETAL  SANDVIK  SECO      SUMITOMO
          Coated with excellent alumina and TiN heat resistant coating on a highly wear  KT110  KC910, KC9010  GC3015  TP05, TP100  AC05, AC105, AC110
          resistant substrate. For medium to high speed turning of steel and cast iron.  KT150  KC990  GC4015  TP10  AC05A
          KT210 (K10 - K30)                                   KT210  KC950      GC4025  TP20     AC105, AC110G
          Coated with multi-layer alumina and TiN on a tough, highly wear resistant  KT250  KC9025, KC950  GC4025  TP15, TP25  AC108, AC2000
          substrate. For general turning and interrupted cutting of cast iron.  KT350  KC935  GC4035  TP30  AC15
          KT250 (P10 - P30)                                   KT450  KC850, KC9040  GC235  TP40  AC25
          A good combination of high toughness substrate and excellent wear & heat
          resistant alumina and TiN coating. For general turning of steels under medium
          cutting conditions.
          KT350 (P20 - P40) (M10-M30)                         CHIPBREAKER & GRADE GUIDE:
          Improved edge strength with combination of high toughness substrate and  APPLICATION  CHIPBREAKER  COATED GRADE (MATERIAL)
          TiCN base multi-coated layer. For turning of steels and stainless steel at  Finishing  33  KT110 (Cast Iron & Steel)
          medium to heavy cutting conditions.                 Finishing to Medium Cutting  44  KT150 (Cast Iron & Steel)
          KT450 (P25 - P45) (M20-M40)                         Medium Cutting        55     KT210 (Cast Iron), KT250 (Steel)
          High toughness grade with combination of multi-coated TiN and specially  Medium Cutting to Roughing  MH  KT350 (Steel, Stainless Steel)
          designed substrate. For ro  ughing or interrupted cutting of steels.  Heavy Roughing  KH  KT450 (Steel, Stainless Steel)


                                                 Choosing inserT shape
   613   614   615   616   617   618   619   620   621   622   623