Page 567 - Ceratizit Catalog
P. 567

Measures for milling problems
                                                                                                                   B240






                              Type of problem













           Flank wear  Edge chipping  Thermal cracks  Built-up edge  Notching  Insert breakage, edge chipping  Cratering  Deformation of cutting edge  Bad work piece surface  Chattering, vibration  Chip formation, chip jamming  Edge chipping on the work piece  Overstress of the machine  Corrective measures






              ⇪       ⇪  ⇪      ⇪        ⇪    ⇪  ⇪ ≈                  ⇪  Cutting speed
            ⇪

         ⇪       ⇪    ⇪  ⇪      ⇪    ⇪   ⇪    ⇪    ⇪  ≈          ⇪    ⇪  Feed rate per tooth


              ⇪ ≈           ⇪ ⇪                                         Toughness of cutting material

         ⇪                   ≈        ⇪ ⇪                               Wear resistance of cutting material


                        ≈       ⇪                       ⇪  ≈     ⇪    ⇪  Approach angle
                      ⇪
              ≈        ⇪ ≈ ≈               ⇪        ⇪ ≈                 Rake angle


              ⇪         ≈ ⇪                        ⇪             ⇪      Cutting edge facet


              ⇪                  ⇪             ⇪ ⇪                      Stability


                                               ⇪ ⇪             ≈        Precision of axial & radial run-out


          ≈ ≈                     ≈        ≈ ≈                 ≈        Wear of cutting edge


                                  ≈             ≈ ≈            ≈        Positioning of the milling tool

                  ⇪ ⇪ ⇪               ⇪ ≈ ≈               ≈             Cooling, chip removal


                                  ≈             ≈ ≈                     Insert, cassette clamping

                                                                                                                     Milling / Technical information
              ≈              ≈ ≈                ≈ ≈              ⇪    ⇪  Depth of cut






         ⇪   raise, increase                  ⇪  lower, decrease                       ≈   check,
                                                                                           optimise
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