Page 785 - Tungaloy Catalog
P. 785

Chapter Composition of Endmills

                  r  Products are arranged by machining type.









                          Designation of the endmill type
                          Series name of the endmills                                 Tables of standard cutting conditions
                                             Diagram of product  Applicable work materials are shown.

                                                                          Standard Cutting Conditions
                                 VEE-A Square
                                                                     Non-ferrous
                                                                          ● Shoulder milling / Slot milling
                                                  R
                          Products that are       øDh6                           Brinell      Shoulder milling   Slot milling
                          stocked                                         Work materials  hardness    Cutting Speed  diameter    Feed rate     Vc (SFM)   øD (in)       Feed rate
                                                                                          Tool
                                                                                                        Tool
                                                                                 (HB)
                                                                                                     Cutting Speed  diameter
                                                                                                                fz (ipt)
                                                                                       Vc (SFM)
                                                                                              fz (ipt)
                                                                                          øD (in)
                                                                      of
                                                     L  ød1     ap = Max. depth of cut of cut
                                                               S = Connection screw size  Low carbon
                                          Grade      Dimensions (in)        steels  ~ 200  560 ~ 630  560 ~ 630
                                    Cat. No.  No. of  Helix    Wrench  Torque (N•m)       .250" 0.001 ~ 0.003  .250" 0.001 ~ 0.002
                                          KS15F   øD  ød1  ap  R  S  L
                                             flutes
                                               angle
                                 VEE031L20R020AU03S05  ●  0.312 0.300 0.300 0.200 0.200 0.020 0.020  S05  0.390  KEYV-S05  7  High carbon   200 ~ 300  460 ~ 500  .312" 0.001 ~ 0.004  460 ~ 500  .312" 0.001 ~ 0.003
                                                                            steels
                                 VEE037L20R031AU03S06  ●  0.375 0.360 0.360 0.230 0.230 0.031 0.031  S06  0.510  KEYV-S06  10  Alloy steels  .375" 0.001 ~ 0.004  .375" 0.002 ~ 0.004
                                 VEE037L20R062AU03S06  ●  0.375 0.360 0.360 0.230 0.230 0.062 0.062  .500" 0.002 ~ 0.004  .500" 0.002 ~ 0.004
                                 VEE050L31R031AU03S08  ●  0.500 0.480 0.480 0.310 0.310 0.031 0.031  Prehardened   30 ~ 40  360 ~ 430  .625" 0.002 ~ 0.005  360 ~ 430  .625" 0.002 ~ 0.005
                                 VEE050L31R062AU03S08  ●  0.500 0.480 0.480 0.310 0.310 0.062 0.062  S08  0.650  KEYV-S08  15  steel  HRC  .750" 0.002 ~ 0.007  .750" 0.002 ~ 0.006
                                 VEE050L31R094AU03S08  ●  0.500 0.480 0.480 0.310 0.310 0.094 0.094
                                 VEE050L31R125AU03S08  ●  0.500 0.480 0.480 0.310 0.310 0.125 0.125  Stainless steels
                                 VEE062L39R000AU03S10  ●  0.625 0.600 0.600 0.390 0.390 0.000 0.000  304,316  -  260 ~ 530  ap = 0.6 x øD  260 ~ 530
                                 VEE062L39R031AU03S10  ●  3  45°  0.625 0.600 0.600 0.390 0.390 0.031 0.031  ae = 0.25 x øD  ap = 0.5 x øD
                                 VEE062L39R062AU03S10  ●  0.625 0.600 0.600 0.390 0.390 0.062 0.062  S10  0.810  KEYV-S10  Grey cast irons  ae = 1 x øD
                                 VEE062L39R094AU03S10  ●  0.625 0.600 0.600 0.390 0.390 0.094 0.094  150 ~ 250  430 ~ 600  430 ~ 600  ae
                                 VEE062L39R125AU03S10  ●  0.625 0.600 0.600 0.390 0.390 0.125 0.125  28  ap
                                 VEE075L47R062AU03S12  ●  0.750 0.720 0.720 0.470 0.470 0.062 0.062  Ductile cast irons  ap
                                 VEE075L47R094AU03S12  ●  0.750 0.720 0.720 0.470 0.470 0.094 0.094  1.000
                                 VEE075L47R125AU03S12  ●  0.750 0.720 0.720 0.470 0.470 0.125 0.125  S12  KEYV-S12  Aluminum alloys  -  2300 ~2700  2300 ~ 2700
                                                                           Si < 13%)
                                 VEE075L50R008AU03S12  ●  0.750 0.720 0.720 0.500 0.500 0.008 0.008  1.000
                                 VEE075L50R020AU03S12  ●  0.750 0.720 0.720 0.500 0.500 0.020 0.020  High hardened   ae
                                                                ● For non-ferrousFor non-ferrous metals  55HRC  100 ~ 130  100 ~ 130
                                                                 For
                                                                            steels
                                           Interchangable solid carbide heads                øD = Tool Diameter  øD = Tool Diameter
                                                                          High temp alloys  150 ~ 225  60 ~ 125  60 ~ 125
                                 VEE-I Square               Steel  Stainless  Cast Iron  Superalloys  Materials  ● Copy milling
                                                                      Hard
                              10                                                        Copy milling (for roughing)   Copy milling   10
                                          C                α1  α2                Brinell            (for semi-finishing and finishing)
                                                                                          Tool
                                                                          Work materials  hardness    Cutting Speed  diameter    Feed rate     Cutting Speed  diameter        Feed rate
                                                                                                        Tool
                                                  øDe8
                                                                                 (HB)
                               Endmills                    α2  α1          Low carbon      Vc (SFM)   øD (in)    fz (ipt)     Vc (SFM)   øD (in)        fz (ipt)  Endmills




                                                 R, C
                                                                 ap = Max. depth of cut of cut of  steels  ~ 200  560 ~ 630  560 ~ 630
                                                             α1 = = α2 S = Connection screw size
                                                                           High carbon    .250" 0.001 ~ 0.003  .250" 0.001 ~ 0.003
                                         Grade  No. of  Helix  Dimensions (in)  steels  200 ~ 300  460 ~ 500  460 ~ 500
                                   Cat. No.  flutes  angle     Wrench  Torque (N•m)       .312" 0.001 ~ 0.004  .312" 0.001 ~ 0.004
                                         AH725    øD  ød1  ap  C  S  L     Alloy steels
                                 VEE031L20C010IU04S05  ●  0.312 0.300 0.300 0.200 0.200 0.010 0.010  S05  0.390  KEYV-S05  7  .375" 0.001 ~ 0.004  .375" 0.002 ~ 0.004
                                 VEE037L27C016IU04S06  ●  4  0.375 0.370 0.370 0.270 0.270 0.016 0.016  S06  0.510  KEYV-S06  10  Prehardened   30 ~ 40  360 ~ 430  .500" 0.002 ~ 0.004  360 ~ 430  .500" 0.002 ~ 0.004
                                 VEE050L37C014IU04S08  ●  38°  0.500 0.480 0.480 0.370 0.370 0.014 0.014  S08  0.650  KEYV-S08  15  steel  HRC  .625" 0.002 ~ 0.005  .625" 0.002 ~ 0.005
                                 VEE062L47C016IU05S10  ●  5  0.625 0.600 0.600 0.470 0.470 0.016 0.016  S10  0.810  KEYV-S10  28  .750" 0.002 ~ 0.007  .750" 0.002 ~ 0.007
                                 VEE075L62C016IU06S12  ●  6  0.750 0.720 0.720 0.620 0.620 0.016 0.016  S12  1.000  KEYV-S12  28  Stainless steels  -  260 ~ 530  260 ~ 530
                                 ● Chamfered corner style endmills         304,316
                                                                                          ap = 0.3 x øD  ap = 0.1 x øD
                                                                          Grey cast irons  ae = 0.4 x øD  ae = 0.1 x øD
                                                                                150 ~ 250  430 ~ 600  ae 430 ~ 600  ae
                                                                          Ductile cast irons
                                                                                          ap            ap
                                                                          Aluminum alloys
                                                                           Si < 13%)  -  2300 ~2700  2300 ~2700
                                                Dimensions of the tool    High hardened   55HRC  100 ~ 130  100 ~ 130
                                                                            steels
                                                                                             øD = Tool Diameter  øD = Tool Diameter
                                                                          High temp alloys  150 ~ 225  60 ~ 125  60 ~ 125
                                                           : Stocked items / Package / Package /   Quantity = 2 pcs.
                               10–88  Relating  Cutting Conditions  Technical reference                         10–23
                                – –
                                    pages
                                               (14-1)
                                        (10-23)
                            Reference pages of relating items
                           Cat. No. of TAC mills        Symbols of stock status
                  Icons overview
                  j Icons showing tool shape
                  d Number of flutes  d Helix angle  d Tool diameter range  d Icons indicate corner angle
                    4               30°          Diameter            86°    65°   45°
                   No. of                        ø10.0~16.0 mm
                   flutes           Helix
                  nIcons showing machining types
                                      R            R  R
                   Face   Face   Shoulder   Radius   Slotting  Slotting  Side   Pocketing Ramping  Profiling Plunging Enlarging  Drilling  Counter
                  Milling  Milling  Milling  Milling     Milling                            Hole        Milling
                    j Ordering information
                    d When ordering solid or brazed endmills, please specify Cat. No. and quantity.
                      Example: SED4200F 1 piece. (Standard package quantity is 1 piece.)
                    d When ordering heads of TungMeister, please specify Cat. No. and quantity.
                      Example: VEE080L05.0R00-03S05 2 pieces. (Standard package quantity is 2 pieces.)
                    d When ordering shanks of TungMeister, please specify Cat. No. and quantity.
                      Example: VSSD08L060S05-S 1 piece. (Standard package quantity is 1 piece.)
                    d Wrench of TungMeister should be orderded separately.
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