Page 881 - Tungaloy Catalog
P. 881

Workpiece type                     Ball valve                                Yoke
                          Drill body                    TIDC100C10-3                           TIDC125C13-5
                            Head                          DMP105                                  DMP125
                           Grade                           AH725                                   AH725
                                                            304                                    1045



                      Workpiece material




                      Cutting speed  : Vc (sfm)              150                                    170
                      Feed      : f (ipr)                   0.006                                  0.005
                    Cutting conditions  Drill diameter : øDc (inch)  0.413                         0.492
                      Hole depth   : H (inch)                0.9                                    2.0
                      Coolant                        Wet (Internal supply)                   Wet (Internal supply)

                                                                1.3 times                             1.4 times
                                              10              Productivity!           8              Productivity!
                                             Feed speed: Vf (ipm)  4  DrillMeister provides 1.3   Feed speed: Vf (ipm)  4  Unique connection of

                           Results            8 6                Higher productivity:   6               Easy head indexing:
                                                                                                        DrillMeister eliminates
                                                                 times higher productivity
                                                                                                        head change time
                                                                 due to higher feed rate.
                                                                                                        (Competitor’s tool required
                                                                 Longer tool life: Tool life
                                              2
                                                                 is 1.3 times longer than
                                                                                                        Higher productivity:
                                                                 competitor's.        2                 2 clamping screws)
                                                                                                        DrillMeister can apply a
                                              0                                       0                 higher cutting speed and
                                                         Competitor                             Competitor  feed rate, leading to 1.4
                                                                                                        times higher productivity.
                                                          Ring gear                               Shift fork
                       Workpiece type                   TIDC100C10-3                           TIDC190C19-5
                          Drill body                      DMP100                                  DMP198
                            Head                           AH725                                   AH725
                           Grade                           4140                                    1045
                                                                                                                             11
                     Workpiece material                                                                                        Drilling Tools



                                                             400
                                                                                                    400
                          Cutting speed  : Vc (sfm)         0.011                                  0.006
                    Cutting conditions        Drill diameter : øDc (inch)  Wet (Internal supply)  Wet (Internal supply)
                     Feed
                                : f (ipr)
                                                                                                   0.780
                                                            0.394
                                                             1.4
                                                                                                    2.4
                                : H (inch)
                     Hole depth
                     Coolant
                                                                 2 times
                                             48               Productivity!          60               2.3 times
                                                                                                       Tool life!
                                             Feed speed: Vf (ipm)  24  DrillMeister provides 2   Drilling length (ft/insert)  30  DrillMeister maintains
                                             40
                                                                                     50
                           Results           32                 Higher productivity:   40               Excellent chip control:
                                                                                                        good chip control until
                                                                times higher productivity
                                                                                                        the end of tool life.
                                                                due to 2 times feed rate.
                                                                                     20
                                             16
                                                                Longer tool life: Tool life
                                                                                                        Longer tool life: AH725
                                                                competitor's.
                                                                                                        times longer tool life
                                                                                                        than competitor’s similar
                                                                                                        product line.
                                              0 8               is 1.2 times longer than   10 0         grade achieves 2.3
                                                         Competitor                             Competitor
                                                                         Relating  Cutting Conditions  Technical reference  11–65
                                                                         pages       (11-14 )         (14-1)
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