Page 678 - Tungaloy Catalog
P. 678

Hybrid TAC Mills  Multi-functional type with center cutting edge
                  EVH
                     Standard cutting conditions
                  dShoulder milling, Slotting      Carbon steels and  Alloy steels and             Aluminum alloys  Aluminum alloys
                                         Work material  alloy steels  prehardened steels  Stainless steels  Cast irons  (Si < 13%)  (Si ≥ 13%)
                                          Hardness    < 30HRC    30 ~ 40HRC   < 250HB       -           -           -
                                         Cutting speed  Vc = 160 ~ 400 SFM  Vc = 100 ~ 330 SFM  Vc = 160 ~ 400 SFM  Vc = 200 ~ 140 SFM  Vc = 330 ~ 980 SFM  Vc = 330 ~ 650 SFM
                                                   No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf
                                          Conditions  min -1  in/min  min -1  in/min  min -1  in/min  min -1  in/min  min -1  in/min  min -1  in/min
                   ap        ap         Tool dia.  ø.394  2550  15  1910  8  2550  15   3180   20   6370   40   4770   26
                                         (in)  ø.500  2120  13  1590   6    2120   13   2650   17   5300   33   3980   22
                      ae                      ø.625  1590   9   1190   5    1590   9    1990   13   3980   25   2980   17
                    Side cutting  Slotting  Depth of  Side   ap < .25D  ap < .25D  ap < .25D  ap < .25D  ap < .25D  ap < .25D
                         a p: Axial depth of cut  cut  cutting  ae < .2D  ae < .2D  ae < .2D  ae < .3D  ae < .3D  ae < .3D
                         a e: Radial depth of cut  Slotting  ap < .1D  ap < .1D  ap < .1D  ap < .006D  ap < .2D   ap < .2D
                  dDrilling•Plunging               Carbon steels and  Alloy steels and             Aluminum alloys  Aluminum alloys
                                         Work material                      Stainless steels  Cast irons
                                                     alloy steels  prehardened steels                (Si < 13%)  (Si ≥ 13%)
                                          Hardness    < 30HRC    30 ~ 40HRC   < 250HB       -           -           -
                                         Cutting speed  Vc = 160 ~ 400 SFM Vc = 100 ~ 330 SFM Vc = 160 ~ 400 SFM Vc = 200 ~ 460 SFM  Vc = 330 ~ 980 SFM  Vc = 330 ~ 980 SFM
                                                   No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf  No. of rev. n  Feed  vf
                                          Conditions  min -1  in/min  min -1  in/min  min -1  in/min  min -1  in/min  min -1  in/min  min -1  in/min
                                              ø.394  2550   5   1910   3    2550   5    3180   7    6370   18   4770   11
                                        Tool dia.  ø.500  2120  4  1590  3  2120   4    2650   6    5300   15   3980   9
                                         (in)
                                              ø.625  1590   3   1190   2    1590   3    1990   5    3980   11   2980   7
                  Note:  d In slotting or pocketing where chips tend to stay in the cutting   depth of cut to 1/2 to 2/3 times the values shown in the table.
                       zone, use an air blast to remove chips to prevent chip recutting.  	  d	 Tool overhang length must be as short as possible to avoid
                  	   d	 When chips tend to weld excessively on the cutting edge such   chatter. When the tool overhang length is long, decrease the
                       as in machining aluminum alloys, use a water soluble cutting   number of revolutions and feed.
                       fluid.                                         	   d	 Cutting conditions are generally limited by the rigidity and
                  	   d	 In the case of cutting a casting skin or a heavily interrupted   power of the machine and the rigidity of the workpiece.
                       work surface, decrease the feed per tooth and the maximum   When setting the conditions, start from half of the values of
                                                                            the standard cutting conditions and then increase the value
                    Machining modes                                                                                          9


                             Shoulder  Slotting
                              milling          Drilling                   Plunging                     Enlarging hole
                                                                                      Drilling                                TAC Mills
                                                                                      (Helical feed)
                                                    Ramping
                                                                                        H1
                                                   H                                               ae
                                   ap     ap                            W
                                                                                    D1, D2
                                              Effective  Max.drilling  Max.cutting  Max. ramping Min. machinable Min. machinable Max. cutting width  Max.depth
                       Cat. No.      Tool dia.  edge length  depth  width in plunging  angle  hole dia.  hole dia.  in enlarging hole  of boring

                                                ap (in)   H (in)   W (in)     θ       øD1 (in)  øD2 (in)  ae (in)   H1 (in)
                  EVH06R039U0050-02    ø.394    .118      .196     .196       5        .472     .749      .354      1.12
                  EVH07R050U0050-02    ø.500    .138      .236     .236       5        .551     .906      .433      1.42
                  EVH09R063U0063-02    ø.625    .177      .315     .315       5        .708     1.22      .590      1.89
























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