Page 693 - Tungaloy Catalog
P. 693

TAC Flash mills for super high feeds
          T/EXP


             Standard cutting conditions
           05·06 type
            Work material  Insert grades  Cutting speed  Feed per tooth  ø.750  ø1.00   ø1.25    ø1.50   ø2.00
                                      Vc (SFM)    fz (in/t)      (z = .078)   (z = .078) (z = .078, .118)  (z = .118)  (z = .157)
           Carbon Steels   AH120                           Vc = 500 SFM, fz = .031 in/t  Vc = 500 SFM, fz = .039 in/t
           (1018,1055)    (T3130)    330 ~ 820  .020 ~ .078  ap = .039 in, ae = .039D in  ap = .039 in, ae = .039D in
           < 300HB                                                   When plunging in small depth: fz = .008 in/t
           Alloy steels    AH120                           Vc = 425 SFM, fz = .031 in/t  Vc = 425 SFM, fz = .039 in/t
            (4140, 4340)             330 ~ 650  .020 ~ .078  ap = .039 in, ae = .039D in  ap = .039 in, ae = .039D in
           < 300 HB       (T3130)                                    When plunging in small depth: fz = .008 in/t
          Prehardened steels  AH120                        Vc = 330 SFM, fz = .020 in/t  Vc = 330 SFM, fz = .020 in/t
          (P20, H13)                 260 ~ 500  .020 ~ .039  ap = .039 in, ae = .039D in  ap = .039 in, ae = .039D in
          30 ~ 40HRC      (T3130)                                    When plunging in small depth: fz = .004 in/t
           Stainless steels  AH130   330 ~ 650  .020 ~ .078  Vc = 425 SFM, fz = .031 in/t  Vc = 425 SFM, fz = .039 in/t
                                                           ap = .039 in, ae = .039D in
                                                                                      ap = .039 in, ae = .039D in
           (304, 316)      AH140                                     When plunging in small depth: fz = .008 in/t
                                                           Vc = 500 SFM, fz = .039 in/t  Vc = 590 SFM, fz = .059 in/t
           Cast irons     AH120      330 ~ 820  .032 ~ .098  ap = .039 in, ae = .039D in  ap = .039 in, ae = .039D in
           (CLASS 25-40)
                                                                     When plunging in small depth: fz = .008 in/t
           Hard materials                                  Vc = 230 SFM, fz = .028 in/t  Vc = 230 SFM, fz = .028 in/t
           (A980)          AH730     200 ~ 330  .020 ~ .078  ap = .028 in, ae = .039D in  ap = .028 in, ae = .039D in
           40 ~ 50HRC                                                When plunging in small depth: fz = .004 in/t
           08 type
                                    Cutting speed  Feed per tooth  ø.750       ø2.00  ø2.50  ø3.00  ø4.00  ø5.00  ø6.00
            Work material  Insert grades
                                      Vc (SFM)    fz (in/t)       (z = .078)   (z = .118)  (z = .157)  (z = .197)  (z = .236)  (z = .275)  (z = .315)
           Carbon Steels   AH120                           Vc = 590 SFM, fz = .039 in/t  Vc = 650 SFM, fz = .059 in/t
           (1018,1055)    (T3130)    330 ~ 820  .020 ~ .078  ap = .039 in, ae = 130 in  ap = .039 in, ae = .039D in
           < 300HB                                                    When plunging in small depth: fz = .008 in/t
           Alloy steels                                    Vc = 425 SFM, fz = .039 in/t  Vc = 500 SFM, fz = .059 in/t
            (4140, 4340)   AH120     330 ~ 650  .020 ~ .078  ap = .039 in, ae = 130 in  ap = .039 in, ae = .039D in
           < 300 HB       (T3130)                                    When plunging in small depth: fz = .008 in/t
          Prehardened steels  AH120                        Vc = 330 SFM, fz = .020 in/t  Vc = 120 SFM, fz = .031 in/t
          (P20, H13)      (T3130)    260 ~ 500  .020 ~ .039  ap = .039 in, ae = 130 in  ap = .039 in, ae = .039D in  9
          30 ~ 40HRC                                                 When plunging in small depth: fz = .004 in/t
           Stainless steels  AH130                         Vc = 425 SFM, fz = .039 in/t  Vc = 500 SFM, fz = .059 in/t
                                                                                      ap = .039 in, ae = .039D in
                                                            ap = .039 in, ae = 130 in
           (304, 316)      AH140     330 ~ 650  .020 ~ .078
                                                                     When plunging in small depth: fz = .008 in/t
           Cast irons     AH120      500 ~ 820  .032 ~ .098  Vc = 590 SFM, fz = .059 in/t  Vc = 650 SFM, fz = .078 in/t  TAC Mills
                                                            ap = .039 in, ae = 130 in
                                                                                      ap = .039 in, ae = .039D in
           (CLASS 25-40)
                                                                     When plunging in small depth: fz = .008 in/t
           Hard materials                                          Vc = 230 SFM, fz = .078 in/t, ap = .087 in, ae = .039D in
           (A980)          AH730     200 ~ 330  .020 ~ .039
           40 ~ 50HRC                                                When plunging in small depth: fz = .004 in/t
          Note:  • The above values of cutting speed show the standard speed when overhang length of tool is below 3D. The cutting speed and the feed rate should be
               set at the lower limit values when overhang length of tool exceeds 3D.
              • Thick and heavy chips are discharged by these TAC mills. Use internal air supply or air-blast in order to prevent tool failure.
           09 type
            Work material  Insert grades  Cutting speed  Feed per tooth  ø2.00  ø2.50  ø3.00  ø4.00  ø5.00  ø6.00
                                      Vc (SFM)    fz (in/t)    (z = .078)   (z = .118)   (z = .157)   (z = .197)   (z = .236)   (z = .275)
          Carbon Steels   AH120                                  Vc = 650 SFM, fz = .059 in/t, ap = 2.0 in, ae = .039D in
          (1018,1055)     (T3130)    330 ~ 820  .020 ~ .078
          < 300HB                                                      When plunging in small depth: fz = .008 in/t
          Alloy steels    AH120                                  Vc = 500 SFM, fz = .059 in/t, ap = 2.0 in, ae = .039D in
           (4140, 4340)              330 ~ 650  .020 ~ .078
          < 300 HB        (T3130)                                     When plunging in small depth: fz = .008 in/t
          Prehardened steels  AH120                              Vc = 120 SFM, fz = .031 in/t, ap = 2.0 in, ae = .039D in
          (P20, H13)      (T3130)    260 ~ 500  .020 ~ .039
          30 ~ 40HRC                                                  When plunging in small depth: fz = .004 in/t
          Stainless steels  AH130    330 ~ 650  .020 ~ .078      Vc = 500 SFM, fz = .059 in/t, ap = 2.0 in, ae = .039D in
          (304, 316)      AH140
                                                                      When plunging in small depth: fz = .008 in/t
          Cast irons      AH120                                  Vc = 650 SFM, fz = .078 in/t, ap = 2.0 in, ae = .039D in
          (CLASS 25-40)              500 ~ 820  .032 ~ .098
                                                                      When plunging in small depth: fz = .008 in/t
          Hard materials                                         Vc = 230 SFM, fz = .028 in/t, ap = .028 in, ae = .039D in
          (A980)          AH730      200 ~ 330  .020 ~ .039
          40 ~ 50HRC                                                  When plunging in small depth: fz = .004 in/t
          Notes : The cutting speed and feed should be set to 70 to 80 % of the value shown in the above table when overhang length of tool exceeds 3D.

                                                    Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
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