Page 695 - Tungaloy Catalog
P. 695

TAC Mills for super high feeds
          TXD15                                                          20°             Steel  Stainless  Cast Iron  Materials

                                                                                                            Hard
                                                                         3 in
                                                                 For high feed milling of general steels, cast irons,
           Face                                                                stainless steels and hard materials
          Milling
                                                                              ød          Rake angle:  A.R. +9.5˚  R.R. —5˚
                                                                               a
                                                                                      b
                                                                                               R
                                                                                                 Lf
                                                                                               20˚  3

                                                                             øDc
                                                  Max. ap: .118 in           øD1
                                 No. of                     Dimensions (in)                    Weight   Mounting
               Cat. No.    Stock
                                 inserts     øDc   øD1   R       Lf     ød       b       a       (kg)   details
            TXD15125R              6    4.17    4.92                    1.50    .394    .626     2.4
            TXD15160R              8    5.55    6.30                    2.00    .433    .748     4.2
            TXD15200R            10    7.12    7.87    1.50    2.50                             6.7    9-148
            TXD15250R             12    9.09    9.84                    1.86    .551    25.4    12.3
            TXD15315R             14    11.65  12.40                                            20.9
           Inserts                                                    Replacement parts
                   SDCN1504ZDSR          SDE/NN1504ZDSR
                       4.76                      4.76
                                           20°
                 20°                                                        2                         1
            3.7                       3.0
                       15.875                    15.875
                  R              All round                 All round      3                              4
               15.875         15°        15.875         15°
                                                 Grades
                   Cat. No.   Accuracy                                                                             9
                                      AH120 AH140 T1115  T3130
           SDCN1504ZDSR          C                       
           SDEN1504ZDSR          E                      
           SDNN1504ZDSR          N                                                          Part Cat. No.
                                                                     No.      Parts                TXD15125R ~     TAC Mills
                                                                                                             TXD15315R
                                                                     a Locator                   LD150R
                                                                     b Insert locking wedge      WF150R
                                                                     c Wedge fixing screw      FDS-8ST-18
                                                                     d Locator fixing screw     CM4×0.70
             Standard cutting conditions                             - T-handle wrench            T-27T
                                                             Cutting   Feed per   Depth of   Width of
                    Work materials              Grades       speed      tooth     cut      cut     Cutting fluid
                                                            Vc (SFM)   fz (in/t)  ap (in)  ae  (in)
          Carbon steels (1018,1055)             T3130       500 ~ 920
          < 300 HB                              AH120       500 ~ 820  .039 ~ .078
          Alloy steels (4140, 4340)             T3130       500 ~ 820            .118      øD1         Dry
          < 300 HB                              AH120       330 ~ 650  .039 ~ .078                  (or air-blast)
          Alloy steels (Prehardened steels etc.)  T3130     330 ~ 650
          30 ~ 40 HRC                           AH120       260 ~ 500  .020 ~ .039
          Stainless steels (JIS SUS304 etc.)    AH140       500 ~ 820  .039 ~ .078  .118   øD1    Dry (or air-blast)
          Cast irons (JIS CLASS 25-40)          T1115       330 ~ 820  .039 ~ .078  .118   øD1    Dry (or air-blast)
          Hard materials 40 ~ 50HRC             AH120       200 ~ 330  .020 ~ .039  .118   øD1    Dry (or air-blast)
          Note: • When ap and ae are the higher limit, use the lower limit of feed rate value shown above.
              • The maximum depth of cut for these TAC mills are 3.0 in. For milling the work material with rough outer skin or
               many interrupted areas, reduce the feed per tooth and the maximum depth of cut to 1/2 to 2/3 of the values
               shown in the table.
              • The cutting condition is limited by machine rigidity and power. The operation should start at half of the
               recommended speed. The amount of vibration and machine power should then be evaluated before
               increasing the cutting speed.
              • When wet machining mild steels, carbon steels and alloy steels, use T3130 at lower cutting conditions.
              • This TAC mill is not designed to cope with the centrifugal force and dynamic balance at high speeds over 3300
               SFM. Therefore, the cutting speed in the outer diameter of the mill should not exceed 3300 SFM.   : Stocked items.
                                                    Most unmarked items are available on a RFQ basis, contact your sales rep for more information.
                                                                               Relating  Technical Reference  9–109
                                                                               pages          (14-1)
   690   691   692   693   694   695   696   697   698   699   700